IP Library Granted Patent US 10,818,565
Granted Patent B2
US 10,818,565 · App. 16/258,288 · Granted Oct 27, 2020

Circuit board and semiconductor module

Inventors: Hiromasa Kato (Nagareyama Chiba, JP); Takashi Sano (Fujisawa Kanagawa, JP)
Assignees: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
H01L23/15B23K1/0016H01L23/13H01L23/36H01L23/3675H01L23/3735H05K1/0201H05K1/0306H05K3/202
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Quick Facts
Patent No.
US 10,818,565
App. No.
16/258,288
Granted
Oct 27, 2020
Kind
B2
Abstract

A circuit board includes: a ceramic substrate that has a first surface and a second surface; a first metal part that has a first metal plate joined to the first surface and a protrusion projecting from a front surface of the first metal plate; and a second metal part that has a second metal plate joined to the second surface. When the ceramic substrate is equally divided into first to third sections along a longer side direction, V 1 , V 2 , V 3 , V 4 , V 5 , and V 6 are numbers satisfying formula V 4 /V 1 +V 6 /V 3 ≤2(V 5 /V 2 ), 0.5≤V 4 /V 1 ≤2, 0.5≤V 5 /V 2 ≤2, and 0.5≤V 6 /V 3 ≤2.

Claims (43)

1. A circuit board comprising:

a ceramic substrate with a thickness of 0.5 mm or less including a first surface and a second surface and;

a first metal part including a first metal plate joined to the first surface and a protrusion projecting from the first metal plate; and

a second metal part including a second metal plate joined to the second surface, wherein

the thickness of at least one plate selected from the group consisting of the first and second metal plates is 0.6 mm or more,

a ratio of the total volume of the second metal plate to the total volume of the first metal plate is larger than 1.0,

if the ceramic substrate is equally divided into first to third sections along a longer side direction thereof,

the first metal part has a first region overlapping the first section, a second region overlapping the second section, and a third region overlapping the third section,

the second metal part has a fourth region overlapping the first section, a fifth region overlapping the second section, and a sixth region overlapping the third section, and

a volume V1 of the first region, a volume V2 of the second region, a volume V3 of the third region, a volume V4 of the fourth region, a volume V5 of the fifth region, and a volume V6 of the sixth region are numbers satisfying

V 4 /V 1 +V 6 /V 3 ≤2( V 5 /V 2 ),

0.5≤ V 4 /V 1 ≤2,

0.5≤ V 5 /V 2 ≤2, and

0.5≤ V 6 /V 3 ≤2, and  formula

when the protrusion comprises an external protrusion that includes a protruding portion that protrudes beyond a longer side of the ceramic substrate, the volume of the protruding portion that protrudes beyond the longer side of the substrate is excluded from the volumes V1 and V3.

2. The circuit board according to claim 1 , wherein

the protrusion is a part of the first metal plate, a part of a lead frame, or a part of a lead pin.

3. The circuit board according to claim 1 , wherein

each of the first and second metal plate is a copper plate with a thickness of 0.6 mm or more.

4. The circuit board according to claim 1 , wherein

the ceramic substrate is a silicon nitride substrate with a thickness of 0.33 mm or less and a three-point bending strength of 500 MPa or more.

5. The circuit board according to claim 1 , wherein

the length in the longer side direction and the length in a shorter side direction of the ceramic substrate are each 10 mm or more and 200 mm or less.

6. The circuit board according to claim 1 , wherein

a warpage amount in the longer side direction and a warpage amount in a shorter side direction of the ceramic substrate are each less than 0.1 mm.

7. The circuit board according to claim 1 , wherein

at least one side selected from the group consisting of a side of the first metal plate and a side of the second metal plates is inclined.

8. The circuit board according to claim 1 , wherein

at least one plate selected from the group consisting of the first and second metal plates is joined to the ceramic substrate with a joining layer therebetween, and

the joining layer contains Ag, Cu, and at least one element selected from Ti, Zr, and Hf.

9. The circuit board according to claim 1 , wherein

the ceramic substrate is a silicon nitride substrate with a thickness of 0.33 mm or less and a three-point bending strength of 500 MPa or more, and

at least one plate selected from the group consisting of the first and second metal plates is joined to the ceramic substrate with a joining layer therebetween, and

the joining layer contains Ag, Cu, and at least one element selected from Ti, Zr, and Hf.

10. A semiconductor module comprising:

the circuit board according to claim 1 ; and

a semiconductor element on the first metal part.

11. The semiconductor module according to claim 10 , further comprising:

a heat dissipation member for mounting the circuit board thereon.

12. The semiconductor module according to claim 10 , wherein

the ceramic substrate is a silicon nitride substrate with a thickness of 0.33 mm or less and a three-point bending strength of 500 MPa or more, and

at least one plate selected from the group consisting of the first and second metal plates is joined to the ceramic substrate with a joining layer therebetween, and

the joining layer contains Ag, Cu, and at least one element selected from Ti, Zr, and Hf.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MATERIALS CO. LTD.
Reel/Frame 074940/0511 →
CHANGE OF NAME Recorded Feb 19, 2026
From: TOSHIBA MATERIALS CO. LTD.
To: NITERRA MATERIALS CO., LTD.
Reel/Frame 074941/0803 →
CHANGE OF ADDRESS Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 074941/0846 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2019
From: KATO, HIROMASA; SANO, TAKASHI
To: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
Reel/Frame 048143/0081 →
Priority Claims (1)
JP 2016-148106 · Jul 28, 2016 · national
Continuity (2)
Continuation PCTJP2017027241 · Jul 27, 2017
Related Publication 20190172765A1 · Jun 6, 2019