IP Library Granted Patent US 11,389,137
Granted Patent B2
US 11,389,137 · App. 16/260,242 · Granted Jul 19, 2022

Methods and apparatuses for packaging an ultrasound-on-a-chip

Inventors: Keith G. Fife (Palo Alto, CA); Jianwei Liu (Fremont, CA); Andrew Betts (Guilford, CT)
Assignee: BFLY Operations, Inc.
A61B8/4483A61B8/54A61B8/56B06B1/0622B81B7/0048B81C1/00261H01L41/25
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Quick Facts
Patent No.
US 11,389,137
App. No.
16/260,242
Granted
Jul 19, 2022
Kind
B2
Abstract

Aspects of the disclosure described herein related to packaging an ultrasound-on-a-chip. In some embodiments, an apparatus includes an ultrasound-on-a-chip that has through-silicon vias (TSVs) and an interposer coupled to the ultrasound-on-a-chip and including vias, where the ultrasound-on-a-chip is coupled to the interposer such that the TSVs in the ultrasound-on-a-chip are electrically connected to the vias in the interposer. In some embodiments, an apparatus includes an ultrasound-on-a-chip having bond pads, an interposer that has bond pads and that is coupled to the ultrasound-on-a-chip, and wirebonds extending from the bond pads on the ultrasound-on-a-chip to the bond pads on the interposer.

Claims (33)

1. An apparatus, comprising:

an ultrasound-on-a-chip; and

an interposer coupled to the ultrasound-on-a-chip, the interposer comprising:

a plurality of first vias electrically coupled to the ultrasound-on-a-chip; and

a plurality of second vias different than the plurality of first vias and configured to conduct heat away from the ultrasound-on-a-chip.

2. The apparatus of claim 1 , wherein a thickness of the ultrasound-on-a-chip is about 200 microns to about 300 microns.

3. The apparatus of claim 1 , wherein the interposer comprises a heat sink portion that includes the plurality of second vias.

4. The apparatus of claim 3 , wherein the heat sink portion comprises ceramic material.

5. The apparatus of claim 4 , wherein the ceramic material is aluminum nitride.

6. The apparatus of claim 1 , wherein the interposer further comprises an electrical connectivity portion that includes plurality of first vias.

7. The apparatus of claim 6 , wherein the electrical connectivity portion comprises an organic, glass, and/or silicon material.

8. The apparatus of claim 1 , wherein the plurality of second vias are coupled to copper patterns disposed on a face of the interposer and protruding towards the ultrasound-on-a-chip from the face of the interposer.

9. The apparatus of claim 1 , wherein the ultrasound-on-a-chip and the interposer are coupled together using a surface-mount technology (SMT) process.

10. The apparatus of claim 1 , wherein underfill is disposed along substantially all of an interface between the ultrasound-on-a-chip and the interposer.

11. The apparatus of claim 1 , wherein an adhesive is disposed along a portion of an interface between the ultrasound-on-a-chip and the interposer.

12. The apparatus of claim 1 , wherein an empty space exists along a portion of an interface between the ultrasound-on-a-chip and the interposer.

13. The apparatus of claim 1 , wherein a size of an upper face of the ultrasound-on-a-chip is approximately the same as a size of an upper face of the apparatus.

14. The apparatus of claim 6 , further comprising a printed circuit board comprising circuitry and/or traces and coupled to the interposer such that the plurality of first vias in the interposer are electrically connected to the circuitry and/or traces in the printed circuit board.

15. An apparatus, comprising:

an ultrasound-on-a-chip including first bond pads;

an interposer comprising second bond pads and coupled to the ultrasound-on-a-chip; and

wirebonds extending from the first bond pads on the ultrasound-on-a-chip to the second bond pads on the interposer.

16. The apparatus of claim 15 , wherein a thickness of the ultrasound-on-a-chip is about 200 microns to about 300 microns.

17. The apparatus of claim 15 , wherein the interposer comprises a heat sink portion.

18. The apparatus of claim 17 , wherein the heat sink portion comprises ceramic material.

19. The apparatus of claim 18 , wherein the ceramic material is aluminum nitride.

20. The apparatus of claim 15 , wherein the interposer further comprises an electrical connectivity portion that includes a plurality of first vias electrically coupled to the ultrasound-on-a-chip.

21. The apparatus of claim 20 , wherein the electrical connectivity portion comprises an organic, glass, and/or silicon material.

22. The apparatus of claim 20 , wherein the interposer comprises a plurality of second vias different than the plurality of first vias, the plurality of second vias configured to conduct heat away from the ultrasound-on-a-chip, wherein vias of the plurality of second vias are coupled to copper patterns protruding towards the ultrasound-on-a-chip from a face of the interposer.

23. The apparatus of claim 15 , wherein the ultrasound-on-a-chip and the interposer are coupled together through an adhesive.

24. The apparatus of claim 15 , further comprising a printed circuit board comprising circuitry and/or traces, and wherein:

the interposer further comprises a plurality of first vias; and

the printed circuit board is coupled to the interposer such that the plurality of first vias in the interposer are electrically connected to the circuitry and/or traces in the printed circuit board.

Assignments (2)
CHANGE OF NAME Recorded Nov 17, 2021
From: BUTTERFLY NETWORK, INC.
To: BFLY OPERATIONS, INC.
Reel/Frame 058171/0729 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2020
From: FIFE, KEITH G.; LIU, JIANWEI; BETTS, ANDREW
To: BUTTERFLY NETWORK, INC.
Reel/Frame 054784/0067 →
Continuity (2)
Provisional Application 62623948 · Jan 30, 2018
Related Publication 20190231312A1 · Aug 1, 2019