IP Library Granted Patent US 10,472,301
Granted Patent B2
US 10,472,301 · App. 16/261,749 · Granted Nov 12, 2019

Catalytic systems and methods for process stream treatment

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Quick Facts
Patent No.
US 10,472,301
App. No.
16/261,749
Granted
Nov 12, 2019
Kind
B2
Abstract

Catalytic systems and methods for treating process streams are disclosed. Catalytic wet oxidation and hydrolysis techniques may be used to treat one or more undesirable constituents. Methane may be produced in connection with at least some embodiments.

Claims (25)

1. A method of producing methane comprising:

contacting an aqueous fluid comprising at least one organic compound comprising at least one of a kinetic hydrate inhibitor and a hydrolyzed polyacrylamide with a heterogeneous catalyst at a pressure from about 20 atm to about 240 atm and a temperature from about 150° C. to about 373° C. to hydrolyze the at least one organic compound in the fluid and generate an amount of methane,

wherein the heterogeneous catalyst comprises a member selected from the group consisting of ruthenium, nickel, cobalt, iron, and combinations thereof, and a solid support selected from the group consisting of alumina, silica, and a carbide.

2. The method of claim 1 , wherein the pressure is from about 20 atm to about 40 atm.

3. The method of claim 1 , wherein the temperature is from about 200° C. to about 260° C.

4. The method of claim 1 , wherein the aqueous fluid comprises produced water.

5. The method of claim 1 , wherein the heterogeneous catalyst comprises ruthenium.

6. The method of claim 1 , wherein the contacting is done in a treatment vessel, wherein the method further comprises introducing a pressurized oxygen-rich gas to the aqueous fluid, and wherein the method further comprises oxidation of the at least one organic compound in the aqueous fluid.

7. A method of producing methane comprising:

introducing a produced water comprising a chemical oxygen demand comprising at least one of a kinetic hydrate inhibitor and a hydrolyzed polyacrylamide to a treatment vessel;

subjecting the produced water to a pressure from about 20 atm to about 240 atm in or upstream of the treatment vessel;

subjecting the produced water to a temperature from about 150° C. to about 373° C. in or upstream of the treatment vessel;

introducing a heterogeneous catalyst to the produced water in or upstream of the treatment vessel to promote methane formation, wherein the heterogeneous catalyst comprises a member selected from the group consisting of ruthenium, nickel, cobalt, iron, and combinations thereof, and a solid support selected from the group consisting of alumina, silica, and a carbide; and

capturing the formed methane.

8. The method of claim 7 , and wherein the chemical oxygen demand comprises at least 30,000 mg/L.

9. The method of claim 7 , wherein the heterogeneous catalyst comprises ruthenium.

10. The method of claim 7 , wherein introducing the catalyst facilitates hydrolysis of at least a portion of the constituents contributing to the chemical oxygen demand.

11. A method of producing methane comprising:

subjecting an aqueous fluid comprising at least one organic compound comprising at least one of a kinetic hydrate inhibitor and a hydrolyzed polyacrylamide to catalytic conditions effective to hydrolyze the at least one organic compound in the fluid and generate an amount of methane.

12. The method of claim 11 , wherein the subjecting is done at a pressure of from about 20 atm to about 240 atm and at a temperature of from 150° C. to about 373° C.

13. The method of claim 11 , wherein the aqueous fluid comprises produced water.

14. The method of claim 11 , wherein the catalytic conditions comprise contact of the aqueous fluid with a heterogeneous catalyst, and wherein the heterogeneous catalyst includes a solid support selected from the group consisting of alumina, silica, and a carbide.

15. The method of claim 14 , wherein the heterogeneous catalyst comprises a member selected from the group consisting of ruthenium, nickel, cobalt, iron, and combinations thereof.

16. The method of claim 11 , wherein the heterogeneous catalyst comprises ruthenium.

17. The method of claim 11 , wherein the subjecting is done in a treatment vessel, wherein the catalytic conditions further comprise introducing a pressurized oxygen-rich gas to the aqueous fluid, and wherein the catalytic conditions further facilitate oxidation of the at least one organic compound in the aqueous fluid.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2023
From: SIEMENS ENERGY, INC.
To: LUMMUS TECHNOLOGY LLC
Reel/Frame 064241/0044 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2019
From: FELCH, CHAD L.; PATTERSON, MATTHEW R.; KUMFER, BRYAN J.
To: SIEMENS ENERGY, INC.
Reel/Frame 048184/0432 →