LED holder, LED module and method for manufacturing LED holder

1. A light emitting diode (LED) holder, comprising an insulating carrier and a lead frame fixed with the insulating carrier,

wherein the insulating carrier comprises a first sidewall, a second sidewall and a partition portion, the first sidewall is opposite to the second sidewall, the partition portion is positioned between the first sidewall and the second sidewall, the first sidewall has a sloped first inner side surface, and the second sidewall has a sloped second inner side surface;

wherein the lead frame comprises a first electrode and a second electrode, the first electrode and the second electrode are positioned at two opposite sides of the partition portion and are insulated from each other by the partition portion, the first electrode comprises a first bottom portion and a first wing portion connected to the first bottom portion, the first bottom portion is adjacent to the partition portion of the insulating carrier, the first wing portion extends from the first bottom portion and bends towards the first inner side surface and further locates on the first inner side surface, the second electrode comprises a second bottom portion and a second wing portion connected to the second bottom portion, the second bottom portion is adjacent to the partition portion of the insulating carrier, the second wing portion extends from the second bottom portion and bends towards the second inner side surface and further locates on the second inner side surface;

wherein the first electrode further comprises at least one first branch portion, the first branch portion extends from the first bottom portion towards an end of the first sidewall and penetrates through the first sidewall.

2. The LED holder according to claim 1 , wherein the insulating carrier further comprises a third sidewall and a fourth sidewall opposite to the third sidewall, the third sidewall has a sloped third inner side surface, the fourth sidewall has a sloped fourth inner side surface; the first sidewall, the third sidewall, the second sidewall and the fourth sidewall are sequentially connected in that order.

3. The LED holder according to claim 2 , wherein the partition portion is connected between the third sidewall and the fourth sidewall; the first electrode further comprises two first secondary wing portions, the two first secondary wing portions extend from the first bottom portion and respectively bend towards the third inner side surface and the fourth inner side surface and further respectively locate on the third inner side surface and the fourth inner side surface; the second electrode further comprises two second secondary wing portions, the two second secondary wing portions extend from the second bottom portion and respectively bend towards the third inner side surface and the fourth inner side surface and further respectively locate on the third inner side surface and the fourth inner side surface.

4. The LED holder according to claim 3 , wherein an intersection angle between the first bottom portion and the first secondary wing portions is equal to an intersection angle between the second bottom portion and the second secondary wing portions.

5. The LED holder according to claim 4 , wherein the intersection angle between the first bottom portion and the first secondary wing portions is in a range of 93-120 degrees.

6. The LED holder according to claim 2 , wherein the partition portion is connected with two opposite sides of the first sidewall, and the partition portion is substantially U-shaped; the second electrode further comprises a third wing portion and a fourth wing portion, the third wing portion extends from the second bottom portion and bends towards the third inner side surface and further locate on the third inner side surface, the fourth wing portion extends from the second bottom portion and bends towards the fourth inner side surface and further locates on the fourth inner side surface.

7. The LED holder according to claim 1 , wherein a thickness of the first branch portion is equal to a thickness of the first bottom portion, and the first branch portion is exposed from a bottom surface and a side surface of the first sidewall.

8. The LED holder according to claim 1 , wherein a thickness of the first branch portion is less than a thickness of the first bottom portion, and the first branch portion is exposed from a side surface of the first sidewall.

9. The LED holder according to claim 1 , wherein the first branch portion is coplanar with the first bottom portion, the first branch portion extends from a corner of the first bottom portion toward a direction away from the first bottom portion, and the first branch portion is partially exposed from the first sidewall.

10. The LED holder according to claim 1 , wherein an intersection angle between the first bottom portion and the first wing portion is in a range of 93-120 degrees, and an intersection angle between the second bottom portion and the second wing portion is in a range of 93-120 degrees.

11. The LED holder according to claim 1 , wherein the first branch portion extends from a corner of the first bottom portion towards a direction away from the first bottom portion, and the first branch portion is partially exposed from the first sidewall;

wherein the second electrode further comprises at least one second branch portion, the second branch portion extends from a corner of the second bottom portion towards a direction away from the second bottom portion, and the second branch portion is partially exposed from the second sidewall;

wherein the first bottom portion, the second bottom portion, the first branch portion, and the second branch portion are coplanar.

12. A LED holder, comprising an insulating carrier and a lead frame fixed with the insulating carrier,

wherein the insulating carrier comprises a first sidewall, a second sidewall and a partition portion, the first sidewall is opposite to the second sidewall, the partition portion is positioned between the first sidewall and the second sidewall, the first sidewall has a sloped first inner side surface, and the second sidewall has a sloped second inner side surface;

wherein the lead frame comprises a first electrode and a second electrode, the first electrode and the second electrode are positioned at two opposite sides of the partition portion and are insulated from each other by the partition portion, the first electrode comprises a first bottom portion and a first wing portion connected to the first bottom portion, the first bottom portion is adjacent to the partition portion of the insulating carrier, the first wing portion extends from the first bottom portion and bends towards the first inner side surface and further locates on the first inner side surface, the second electrode comprises a second bottom portion and a second wing portion connected to the second bottom portion, the second bottom portion is adjacent to the partition portion of the insulating carrier, the second wing portion extends from the second bottom portion and bends towards the second inner side surface and further locates on the second inner side surface;

wherein the insulating carrier further comprises a third sidewall and a fourth sidewall opposite to the third sidewall, the third sidewall has a sloped third inner side surface, the fourth sidewall has a sloped fourth inner side surface; the first sidewall, the third sidewall, the second sidewall and the fourth sidewall are sequentially connected in that order; and

wherein the partition portion is connected between the third sidewall and the fourth sidewall; the first electrode further comprises two first secondary wing portions, the two first secondary wing portions extend from the first bottom portion and respectively bend towards the third inner side surface and the fourth inner side surface and further respectively locate on the third inner side surface and the fourth inner side surface; the second electrode further comprises two second secondary wing portions, the two second secondary wing portions extend from the second bottom portion and respectively bend towards the third inner side surface and the fourth inner side surface and further respectively locate on the third inner side surface and the fourth inner side surface.

13. The LED holder according to claim 12 , wherein an intersection angle between the first bottom portion and the first secondary wing portions is equal to an intersection angle between the second bottom portion and the second secondary wing portions.

14. The LED holder according to claim 13 , wherein the intersection angle between the first bottom portion and the first secondary wing portions is in a range of 93-120 degrees.

15. A LED module, comprising an insulating carrier, a lead frame and a LED chip, and the lead frame is fixed with the insulating carrier;

wherein the insulating carrier comprises a first sidewall, a second sidewall and a partition portion, the first sidewall is opposite to the second sidewall, the partition portion is positioned between the first sidewall and the second sidewall, the first sidewall has a sloped first inner side surface, and the second sidewall has a sloped second inner side surface;

wherein the lead frame comprises a first electrode and a second electrode, the first electrode and the second electrode are positioned at two opposite sides of the partition portion and are insulated from each other by the partition portion, the first electrode comprises a first bottom portion and a first wing portion connected to the first bottom portion, the first bottom portion is adjacent to the partition portion of the insulating carrier, the first wing portion extends from the first bottom portion and bends towards the first inner side surface and further locates on the first inner side surface; the second electrode comprises a second bottom portion and a second wing portion connected to the second bottom portion, the second bottom portion is adjacent to the partition portion of the insulating carrier, the second wing portion extends from the second bottom portion and bends towards the second inner side surface and further locates on the second inner side surface;

wherein the first electrode further comprises at least one first branch portion, the first branch portion extends from the first bottom portion towards an end of the first sidewall and penetrates through the first sidewall;

wherein the LED chip is electrically coupled to the first bottom portion and the second bottom portion.