IP Library Granted Patent US 11,084,349
Granted Patent B2
US 11,084,349 · App. 16/263,287 · Granted Aug 10, 2021

Leaf spring and actuator control systems and methods

Inventors: Miguel Dhaens (Lommel, BE); Monzer Al Sakka (Sint-Truiden, BE); Emilie Boulay (Cortil-Wodon, BE)
Assignee: Tenneco Automotive Operating Company Inc.
B60G17/016B60G11/34B60G15/04B60G2202/114B60G2202/422B60G2400/51
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Quick Facts
Patent No.
US 11,084,349
App. No.
16/263,287
Granted
Aug 10, 2021
Kind
B2
Abstract

A suspension system of a vehicle includes: an unsprung mass of a vehicle; a sprung mass of the vehicle; at least one transverse leaf spring coupled between the unsprung mass of the vehicle and the sprung mass of the vehicle; and a linear actuator coupled in parallel with the at least one transverse leaf spring between the unsprung mass of the vehicle and the sprung mass of the vehicle and configured to modify vibrational characteristics of the vehicle.

Claims (44)

1. A suspension system of a vehicle, comprising:

an unsprung mass of a vehicle;

a sprung mass of the vehicle;

at least one transverse leaf spring coupled between the unsprung mass of the vehicle and the sprung mass of the vehicle;

a linear actuator coupled in parallel with the at least one transverse leaf spring between the unsprung mass of the vehicle and the sprung mass of the vehicle and configured to modify vibrational characteristics of the vehicle;

a modes module configured to determine at least one of (a) a torsional mode of the at least one transverse leaf spring and (b) a bending mode of the at least one transverse leaf spring; and

an actuator control module configured to control a force applied by the linear actuator based on the at least one of (a) the torsional mode of the at least one transverse leaf spring and (b) the bending mode of the at least one transverse leaf spring.

2. The suspension system of claim 1 wherein the unsprung mass includes a wheel with an elastomeric tire, the elastomeric tire providing stiffness and damping between a road surface and the sprung mass of the vehicle.

3. The suspension system of claim 1 further comprising a damper coupled in parallel with the at least one transverse leaf spring and the linear actuator between the unsprung mass of the vehicle and the unsprung mass of the vehicle.

4. The suspension system of claim 1 wherein the actuator control module is configured to control the force applied by the linear actuator on the at least one transverse leaf spring based on at least the torsional mode of the at least one transverse leaf spring.

5. The suspension system of claim 4 wherein the actuator control module is configured to determine a target force to be applied by the linear actuator based on the torsional mode of the at least one transverse leaf spring and to control application of power to the linear actuator based on the target force.

6. The suspension system of claim 5 wherein the modes module is configured to determine the torsional mode of the at least one transverse leaf spring based on at least one of a position of the linear actuator, a velocity of the linear actuator, and an acceleration of the linear actuator.

7. The suspension system of claim 1 wherein the actuator control module is configured to control the force applied by the linear actuator on the at least one transverse leaf spring based on both the bending mode of the at least one transverse leaf spring and the torsional mode of the at least one transverse leaf spring.

8. The suspension system 1 wherein the linear actuator is a direct drive linear actuator.

9. The suspension system of claim 1 wherein the at least one transverse leaf spring includes:

a first transverse leaf spring coupled between the unsprung mass of the vehicle and the sprung mass of the vehicle; and

a second transverse leaf spring coupled between the unsprung mass of the vehicle and the sprung mass of the vehicle.

10. The suspension system of claim 9 wherein:

the first transverse leaf spring is a composite transverse leaf spring; and

the second transverse leaf spring is a composite transverse leaf spring.

11. The suspension system of claim 9 wherein:

the first transverse leaf spring includes an upper A-arm leaf spring; and

the second transverse leaf spring includes a lower A-arm leaf spring.

12. A suspension system of a vehicle, comprising:

an unsprung mass of a vehicle;

a sprung mass of the vehicle;

at least one transverse leaf spring coupled between the unsprung mass of the vehicle and the sprung mass of the vehicle;

a linear actuator coupled in parallel with the at least one transverse leaf spring between the unsprung mass of the vehicle and the sprung mass of the vehicle and configured to modify vibrational characteristics of the vehicle;

a modes module configured to determine at least one of (a) a torsional mode of the at least one transverse leaf spring and (b) a bending mode of the at least one transverse leaf spring; and

an actuator control module configured to control a force applied by the linear actuator based on the at least one of (a) the torsional mode of the at least one transverse leaf spring and (b) the bending mode of the at least one transverse leaf spring,

wherein the actuator control module is configured to control the force applied by the linear actuator on the at least one transverse leaf spring based on at least the bending mode of the at least one transverse leaf spring.

13. The suspension system of claim 12 wherein the actuator control module is configured to determine a target force to be applied by the linear actuator based on the bending mode of the at least one transverse leaf spring and to control application of power to the linear actuator based on the target force.

14. The suspension system of claim 13 wherein the modes module is configured to determine the bending mode of the at least one transverse leaf spring based on at least one of a position of the linear actuator, a velocity of the linear actuator, and an acceleration of the linear actuator.

15. A suspension system of a vehicle, comprising:

at least one transverse leaf spring that extends transversely across the vehicle toward a wheel of the vehicle and that is coupled to a chassis of the vehicle;

a linear actuator coupled to the chassis of the vehicle and to the at least one transverse leaf spring; and

an actuator control module configured to control a force applied by the linear actuator on the at least one transverse leaf spring based on at least one of: (a) a determined torsional mode of the at least one transverse leaf spring, (b) a determined bending mode of the at least one torsional leaf spring, (c) a position of the linear actuator, (d) a velocity of the linear actuator, and (e) an acceleration of the linear actuator, wherein the actuator control module controls the force applied by the linear actuator on the at least one transverse leaf spring based on at least the determined torsional mode of the at least one transverse leaf spring.

16. The suspension system of claim 15 wherein the at least one transverse leaf spring includes:

a first composite transverse leaf spring; and

a second composite transverse leaf spring.

17. A suspension system of a vehicle, comprising:

at least one transverse leaf spring that extends transversely across the vehicle toward a wheel of the vehicle and that is coupled to a chassis of the vehicle;

a linear actuator coupled to the chassis of the vehicle and to the at least one transverse leaf spring; and

an actuator control module configured to control a force applied by the linear actuator on the at least one transverse leaf spring based on at least one of: (a) a determined torsional mode of the at least one transverse leaf spring, (b) a determined bending mode of the at least one torsional leaf spring, (c) a position of the linear actuator, (d) a velocity of the linear actuator, and (e) an acceleration of the linear actuator, wherein the actuator control module controls the force applied by the linear actuator on the at least one transverse leaf spring based on at least the determined bending mode of the at least one transverse leaf spring.

Assignments (8)
CHANGE OF NAME Recorded Aug 20, 2025
From: DRIV AUTOMOTIVE INC.
To: ADVANCED SUSPENSION TECHNOLOGY LLC
Reel/Frame 072553/0175 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2019
From: DHAENS, MIGUEL; SAKKA, MONZER AL; BOULAY, EMILIE
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 048203/0565 →