Lubrication and cooling system
A system for reducing the refrigerant pressure in an oil sump or in a cavity of a housing. The invention is particularly useful for reducing pressure in a compressor for heat pump applications that has been validated for water chiller operations or in turbine and generator systems in ORC systems generating electricity using refrigerant, the ORC systems essentially being a heat pump application operating in reverse. An auxiliary compressor, an auxiliary condenser or an ejector pump may be used to reduce pressure in the oil sump, to separate refrigerant from oil. The auxiliary compressor, the auxiliary condenser or the ejector pump may also be used to reduce the pressure of refrigerant in the housing of a compressor in heat pump applications at temperatures and pressures at which the compressor was validated for water chiller applications and of the turbine and generator in ORC applications.
1. A system for cooling a semi-hermetic compressor motor in a refrigeration or heat pump system using a refrigerant, the system including a refrigeration circuit comprising:
a compressor configured to raise a pressure of a refrigerant gas, a main condenser in fluid communication with the compressor and configured to condense the refrigerant gas into a high pressure liquid, an expansion valve in fluid communication with the condenser, the expansion valve configured to convert the high pressure liquid into a mist of liquid entrained in gas, an evaporator in communication with the expansion valve and with the compressor, the evaporator configured to change a state of liquid refrigerant to refrigerant gas, the compressor further including a compressor motor, the compressor motor further including shaft, a housing for the motor, the housing having a cavity, the motor housed in the housing, the motor having a stator configured to alternate an electric field, and a rotor attached to the shaft, the rotor and the shaft configured to rotate with the alternating electrical field;
a refrigerant inlet in the housing;
a refrigerant outlet from the housing; and
a refrigerant pressure reducing device in communication with the housing and with a low pressure region of the system that is downstream of the expansion valve and upstream of a compressor inlet, wherein the refrigerant pressure reducing device is configured to draw refrigerant from the housing, reduce refrigerant pressure to a pressure lower than that of the low pressure region of the system, and direct refrigerant toward the low pressure region of the system.
2. The system of claim 1 , comprising a magnetic bearing system configured to the shaft when the system is operational.
3. The system of claim 1 , wherein the refrigerant pressure reducing device is an auxiliary compressor.
4. The system of claim 1 , wherein the refrigerant pressure reducing device is an ejector pump.
5. The system of claim 1 , wherein the refrigerant pressure reducing device comprises a circuit in communication with the housing and the low pressure region of the system, the circuit comprising an auxiliary condenser configured to cool and condense refrigerant gas from the housing, a conduit extending between the housing and the auxiliary condenser to transport refrigerant to the auxiliary condenser, a fluid storage space in fluid communication with the auxiliary condenser, the fluid storage space configured to store condensed refrigerant after cooling in the auxiliary condenser, a liquid pump configured to pump refrigerant from the fluid storage space to the low pressure region of the system, and a liquid level sensor configured to an amount of liquid in the fluid storage space.
6. The system of claim 1 , wherein the refrigerant pressure reducing device comprises a circuit in communication with the housing and the low pressure region of the system, the circuit comprising an auxiliary condenser configured to cool and condense refrigerant gas, a conduit extending between the housing and the auxiliary condenser to transport refrigerant gas from the housing to the auxiliary condenser, a fluid storage space in fluid communication with the auxiliary condenser, the fluid storage space configured to store condensed refrigerant after cooling in the auxiliary condenser, and a valve configured to regulate refrigerant flow from the fluid storage space to the low pressure region of the system.