Method of replacing hammers and spacers
Improved free-swinging hammermill hammer configurations are disclosed and described for comminution of materials such as grain and refuse. The hammer configurations of the present disclosure are adaptable to most hammer mill or grinders having free-swinging systems. The configurations as disclosed incorporate comminution edges having increased hardness for longer operational run times. The improved configurations improve installing, removing, and cleaning hammer components within the hammermill. More particularly, a method for replacing hammers and spacers includes pre-assembling hammers, spacers, hammer saddles, locking collars, or any combination thereof and temporarily attaching them to one another before placement onto a hammermill rod. Once placed on the hammermill rod, the temporary attachment is broken such that the hammers within the pre-assembled group may move freely with respect to one another.
1. An assembly for a hammermill, the assembly comprising:
a group of hammers, each hammer in the group of hammers comprising:
a front surface;
a rear surface opposite the front surface;
a first end;
a second end for contact and delivery of momentum to material to be comminuted, wherein said second end has a weld hardened edge; and
a rod hole for securing the hammer to a hammermill rod of the rotatable hammermill assembly; and
a temporary breakable attachment operatively securing at least one hammer in the group of hammers to at least one other hammer in the group of hammers.
2. The assembly of claim 1 wherein the temporary breakable attachment is a brittle weld.
3. The assembly of claim 1 wherein the temporary breakable attachment is a brittle adhesive.
4. The assembly of claim 1 further comprising a spacer within the group of hammers.
5. The assembly of claim 1 further comprising a locking collar within the group of hammers.
6. The assembly of claim 4 wherein the weld hardened edge of each hammer is welded to the periphery of the second end and comprises:
two side contact edges opposite one another;
a top contact edge; and
tungsten carbide for increased hardness.
7. The assembly of claim 6 wherein the two side contact edges are stepped.
8. The assembly of claim 6 wherein each hammer is symmetrical across the front surface such that either of the side contact edges may be the leading edge during operation of the rotatable hammermill assembly.