IP Library Granted Patent US 10,801,353
Granted Patent B2
US 10,801,353 · App. 16/270,789 · Granted Oct 13, 2020

Divot pattern for thermal barrier coating

Inventors: Paul M. Lutjen (Kennebunkport, ME); Christopher W. Strock (Kennebunkport, ME); Jose R. Paulino (Saco, ME)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F01D11/122F05D2220/32F05D2230/90F05D2240/11F05D2240/55
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,801,353
App. No.
16/270,789
Granted
Oct 13, 2020
Kind
B2
Abstract

A component for a gas turbine engine includes a surface adjacent a flow of hot gases. A plurality of cavities is in a portion of the surface. The plurality of cavities have a first group of cavities with a first cross-section and a second group of cavities with a second cross-section different from the first cross-section. The first and second groups of cavities are arranged such that there is no straight line across the portion of the surface that does not intersect one of the plurality of cavities. A thermal barrier coating is over the surface and fills each of the plurality of cavities.

Claims (23)

1. A component for a gas turbine engine, comprising:

a surface adjacent a flow of hot gases;

a plurality of cavities in a portion of the surface, the plurality of cavities having a first group of cavities with a first cross-section and a second group of cavities with a second cross-section different from the first cross-section, wherein the first and second groups of cavities are arranged such that there is no straight line across the portion of the surface that does not intersect one of the plurality of cavities, wherein the plurality of cavities span at least 30% of the surface, wherein the first cross-section is a slot shape arranged in a first direction and the second cross-section is a slot shape arranged in a second direction that is perpendicular to the first direction, and the first and second cavities alternate such that the first and second cavities form a herringbone pattern; and

a thermal barrier coating over the surface and filling each of the plurality of cavities.

2. The component of claim 1 , wherein the surface is on a blade outer air seal.

3. The component of claim 2 , wherein the blade outer air seal is a ceramic material.

4. The component of claim 1 , wherein the thermal barrier coating is an abradable coating that fills each of the plurality of cavities.

5. The component of claim 4 , wherein the abradable coating is a geometrically segmented abradable coating formed from a ceramic material.

6. The component of claim 1 , wherein the first cavities and the second cavities are the same size.

7. The component of claim 1 , wherein the first cavities have a length and a width and the length is more than two times the width.

8. A component for a gas turbine engine, comprising:

a surface adjacent a flow of hot gases;

a plurality of cavities in a portion of the surface, the plurality of cavities having a first group of cavities with a first cross-section and a second group of cavities with a second cross-section different from the first cross-section, wherein the first and second groups of cavities are arranged such that there is no straight line across the portion of the surface that does not intersect one of the plurality of cavities, wherein the first cross-section is a circle and the second cross-section is a slot shape.

9. The component of claim 8 , wherein a center of each cavity in the first group is arranged at a corner of a square.

10. The component of claim 9 , wherein a ratio of an area of the plurality of cavities within the square to an area of the square is greater than 0.53.

11. The component of claim 10 , wherein the ratio is greater than 0.56.

12. The component of claim 10 , wherein the ratio is between 0.56 and 0.58.

13. A turbine section for a gas turbine engine, comprising:

a turbine blade extending radially outwardly to a radially outer tip and for rotation about an axis of rotation; and

a component having a first side and a second side, wherein the first side has a cavity layer having a plurality of cavities on a portion of the first side, the plurality of cavities having a first group of cavities with a first cross-section and a second group of cavities with a second cross-section different from the first cross-section and a thermal barrier coating over the cavity layer, wherein a center of each cavity in the first group is arranged at a corner of a square and wherein the first cross-section is a circle and the second cross section is a slot shape, and each cavity in the second group is arranged along an edge of the square.

14. The turbine section of claim 13 , wherein a ratio of an area of the plurality of cavities in the square to an area of the square is greater than about 0.56.

15. The turbine section of claim 13 , wherein the thermal barrier coating is an abradable coating.

16. The turbine section of claim 13 , wherein the component is one of a ceramic and a metallic material.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2019
From: LUTJEN, PAUL M; STROCK, CHRISTOPHER W.; PAULINO, JOSE R.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 048333/0843 →