Methods and apparatus for assembly of moment connection components
A beam-end component welding fixture including a stand having a central horizontal axle mechanism and a housing. A handle is mounted on a first end portion of the axle mechanism and a rotatable plate structure is mounted on a second end portion of the axle mechanism. A column connecting simulator is attached to the plate structure and configured to support a beam-end component.
1. A beam-end component welding fixture, comprising:
a stand including a central horizontal axle mechanism and a housing;
a handle mounted on a first end portion of the axle mechanism;
a rotatable plate structure mounted on a second end portion of the axle mechanism; and
a column connecting simulator attached to the plate structure, including a pair of collar corner simulators, and configured to support a collar flange assembly;
wherein each collar corner simulator includes a stop member extending outward from a lower end portion for setting a precise vertical location of the collar flange assembly.
2. The welding fixture of claim 1 , wherein the plate structure and the handle are disposed on opposite sides of the housing.
3. The welding fixture of claim 1 , wherein the handle includes a wheel connected to the axle mechanism via spoke structures.
4. The welding fixture of claim 1 , wherein at least one of the simulators has a hole and a removeable stop member engaging the hole to prevent inadvertent removal of a collar flange assembly from the simulators.
5. The welding fixture of claim 4 , wherein the plate structure is prevented from rotating when the stop member is not engaged in the hole.
6. The welding fixture of claim 5 , further comprising:
a back-up lock device preventing rotation of the plate structure, and removal of the stop member from the hole until the back-up lock device is unlocked.
7. The welding fixture of claim 1 , further including a safety latch mechanism mounted on one of the pair of collar corner simulators, the latch mechanism being configured to engage a latch plate of the housing to prevent rotation of the axle mechanism.
8. The welding fixture of claim 7 , wherein the safety latch mechanism includes a key configured to disengage the latch mechanism from the latch plate and allow rotation of the axle mechanism, and to act as a stop to prevent removal of a collar flange assembly from the simulators when the key is engaged with the safety latch mechanism.
9. The welding fixture of claim 1 , wherein the plate structure includes an array of circular apertures and elongate slots for fastening the pair of collar corner simulators to the plate structure.
10. The welding fixture of claim 9 , wherein each circular aperture is a threaded aperture configured to receive a bolt, and each elongate aperture is a slot configured to receive a pin of a collar corner simulator.
11. The welding fixture of claim 1 , wherein the stop member includes a guiding shoulder surface for setting a precise horizontal location of the collar flange assembly.
12. The welding fixture of claim 1 , further including a grounding conductor accessible from first and second opposite sides of the housing, for providing ground away from the axle mechanism during a welding procedure.
13. The welding fixture of claim 1 , wherein the axle mechanism allows a limited horizontal displacement of the plate structure and is spring biased to return the plate structure to a resting position.
14. A beam-end component welding fixture, comprising:
a stand including a central horizontal axle mechanism and a housing;
a handle mounted on a first end portion of the axle mechanism;
a rotatable plate structure mounted on a second end portion of the axle mechanism; and
a column connecting simulator attached to the plate structure, including a pair of collar corner simulators, and configured to support a collar flange assembly;
wherein at least one of the simulators has a hole and a removeable stop member engaging the hole to prevent inadvertent removal of a collar flange assembly from the simulators.
15. The welding fixture of claim 14 , wherein the plate structure is prevented from rotating when the stop member is not engaged in the hole.
16. The welding fixture of claim 15 , further comprising:
a back-up lock device preventing rotation of the plate structure, and removal of the stop member from the hole until the back-up lock device is unlocked.
17. The welding fixture of claim 14 , further including a bumper disposed between the housing and the plate structure.
18. The welding fixture of claim 14 , wherein the axle mechanism allows a limited horizontal displacement of the plate structure and is spring biased to return the plate structure to a resting position.
19. Welding fixture of claim 14 , wherein the axle mechanism includes a unitary axle shaft that is directly connected to the plate structure.
20. A beam-end component welding fixture, comprising:
a stand including a central horizontal axle mechanism and a housing;
a handle mounted on a first end portion of the axle mechanism;
a rotatable plate structure mounted on a second end portion of the axle mechanism; and
a column connecting simulator attached to the plate structure, including a pair of collar corner simulators, and configured to support a collar flange assembly;
wherein the plate structure includes an array of circular apertures and elongate slots for fastening the pair of collar corner simulators to the plate structure.
21. The welding fixture of claim 20 , wherein each circular aperture is a threaded aperture configured to receive a bolt, and each elongate aperture is a slot configured to receive a pin of a collar corner simulator.