IP Library Granted Patent US 10,622,206
Granted Patent B2
US 10,622,206 · App. 16/274,778 · Granted Apr 14, 2020

Methods for using remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition to grow layers in light emitting devices

Inventors: Isaac Wildeson (San Jose, CA); Parijat Deb (San Jose, CA); Erik Charles Nelson (San Jose, CA); Junko Kobayashi (San Jose, CA)
Assignee: Lumileds LLC
H01L21/02274H01L21/0228H01L21/02271H01L29/66151H01L29/66219H01L29/88H01L29/882H01L33/005H01L33/007H01L33/0062H01L33/0075H01L33/0095H01L33/02H01L33/04H01L33/06H01L21/0254H01L21/0262H01L21/02458H01L21/02576H01L21/02579H01L21/02631H01L33/0025H01L33/325
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,622,206
App. No.
16/274,778
Granted
Apr 14, 2020
Kind
B2
Abstract

Described herein are methods for using remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition to grow layers for light emitting devices. A method includes growing a light emitting device structure on a growth substrate, and growing a tunnel junction on the light emitting device structure using at least one of RP-CVD and sputtering deposition. The tunnel junction includes a p++ layer in direct contact with a p-type region, where the p++ layer is grown by using at least one of RP-CVD and sputtering deposition. Another method for growing a device includes growing a p-type region over a growth substrate using at least one of RP-CVD and sputtering deposition, and growing further layers over the p-type region. Another method for growing a device includes growing a light emitting region and an n-type region using at least one of RP-CVD and sputtering deposition over a p-type region.

Claims (52)

1. A method for growing a light emitting device comprising a n-type region, a light emitting region and a p-type region, the method comprising:

growing a light emitting device structure on a growth substrate using a metal-organic chemical vapor deposition (MOCVD); and

growing at least a portion of a hydrogen-free layer of a tunnel junction on the light emitting device by using at least one of remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition.

2. The method of claim 1 , wherein the growing at least a portion of a hydrogen-free layer of a tunnel junction further comprises:

directly contacting a p++ layer with the p-type region, wherein the p++ layer is more heavily doped than the p-type region; and

contacting a n++ layer with the p++ layer, wherein the at least a portion of the layer of the tunnel junction is the p++ layer,

the light emitting device structure and tunnel junction being made of III-nitride material.

3. The method of claim 2 , wherein:

the growing the light emitting device structure further comprises:

growing the n-type region, the light emitting layer, and the p-type region by (MOCVD);

annealing the n-type region, the light emitting region, and the p-type region; and

the growing at least a portion of the layer of the tunnel junction further comprises:

after said annealing, growing the p++ layer on the p-type region.

4. The method of claim 2 , wherein the tunnel junction further comprises an additional layer disposed between the p++ layer and the n++ layer, and the additional layer is a different composition from either the p++ layer or the n++ layer.

5. The method of claim 1 , wherein the growing the light emitting device structure further comprises:

growing the n-type region, the light emitting region, and a first portion of the p-type region by metal organic chemical vapor deposition (MOCVD);

annealing the n-type region, the light emitting region, and the first portion of the p-type region; and

after said annealing, growing a hydrogen-free_second portion of the p-type region by the at least one of RP-CVD and sputtering deposition.

6. The method of claim 1 , further comprising:

forming a first metal contact in direct contact with the n-type region and a second metal contact in direct contact with the n-type contact layer.

7. The method of claim 6 , further comprising:

growing another light emitting device structure on the tunnel junction.

8. The method of claim 1 , the p-type region, the light emitting region and the n-type region being made from III-nitride materials.

9. A method for growing a device, comprising:

growing a hydrogen-free III-nitride p-type region over a growth substrate by at least one of RP-CVD and sputtering deposition;

growing an III-nitride light emitting region over the III-nitride p-type region; and

growing an III-nitride n-type region over the light emitting region using metal organic chemical vapor deposition (MOCVD).

10. The method of claim 9 , further comprising:

disposing a GaN film on a non III nitride material of the growth substrate; and

growing the GaN film by metal organic chemical vapor deposition (MOCVD).

11. The method of claim 9 , further comprising:

disposing a GaN film on a non III nitride material of the growth substrate; and

growing the GaN film by the at least one of RP-CVD and sputtering deposition.

12. The method of claim 9 , wherein the growing the light emitting region over the III-nitride p-type region comprises:

growing a hydrogen-free first portion of the light emitting region by the at least one of RP-CVD and sputtering deposition and;

growing a second portion of the light emitting region by MOCVD.

13. The method of claim 9 , wherein the growing the light emitting region over the III-nitride p-type region comprises:

growing the III-nitride light emitting region by the at least one of RP-CVD and sputtering deposition.

14. A method for growing a device, comprising:

growing a p-type region over a growth substrate;

annealing the p-type region after growing the p-type region by MOCVD;

growing, by at least one of RP-CVD and sputtering deposition, a light emitting region over the p-type region; and

growing, by at least one of RP-CVD and sputtering deposition, an n-type region over the light emitting region.

15. The method of claim 14 , wherein the p-type region, the light emitting region and the n-type region are made from III-nitride materials.

16. The method of claim 14 , the p-type region, the light emitting region and the n-type region being made from III-nitride materials.

17. A device comprising:

a light emitting structure on a growth substrate;

a tunnel junction;

a hydrogen-free layer of the tunnel junction, the hydrogen-free layer comprising trace amounts of at least one of oxygen and carbon; and

a magnesium doped layer of the tunnel junction.

18. The device of claim 17 , wherein the magnesium doped layer comprises trace amounts of hydrogen.

19. The device of claim 17 , wherein the hydrogen-free layer and the magnesium doped layer are the same layer.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2020
From: WILDESON, ISAAC; DEB, PARIJAT; NELSON, ERIK CHARLES; KOBAYASHI, JUNKO
To: LUMILEDS LLC
Reel/Frame 051932/0066 →
Cited By (1)
US 12,494,155