IP Library Patent Application 16275287
Patent Application
App. No. 16/275,287

APPARATUS FOR ADDITIVELY MANUFACTURING THREE-DIMENSIONAL OBJECTS

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Patent No.
US None
App. No.
16/275,287
Abstract

Apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy beam ( 5 ), which apparatus ( 1 ) comprises a determination device ( 8 ) that is adapted to determine at least one parameter relating to the energy beam ( 5 ), wherein the determination device ( 8 ) comprises at least one determination unit ( 9 ) adapted to determine at least one first parameter of a reflected part ( 10 ) of the energy beam ( 5 ), which is reflected at a build plane ( 7 ), wherein the determination device ( 8 ) is adapted to determine a difference between a reference parameter and the at least one first parameter of the reflected part ( 10 ).

Claims (15)

1 . Apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy beam ( 5 ), which apparatus ( 1 ) comprises a determination device ( 8 ) that is adapted to determine at least one parameter relating to the energy beam ( 5 ), characterized in that the determination device ( 8 ) comprises at least one determination unit ( 9 ) adapted to determine at least one first parameter of a reflected part ( 10 ) of the energy beam ( 5 ), which is reflected at a build plane ( 7 ), wherein the determination device ( 8 ) is adapted to determine a difference between a reference parameter and the at least one first parameter of the reflected part ( 10 ).

2 . Apparatus according to claim 1 , characterized in that the reference parameter is defined or determined.

3 . Apparatus according to claim 1 , characterized in that the determination device ( 8 ) is adapted to determine a second parameter of at least one initial part ( 12 ) of the energy beam ( 5 ) and adapted to determine at least one first parameter of the reflected part ( 10 ) of the energy beam ( 5 ).

4 . Apparatus according to claim 3 , characterized in that the determination device ( 8 ) comprises at least one first determination unit ( 9 ) adapted to determine the first parameter of the at least one reflected part ( 10 ) of the energy beam ( 5 ) and at least one second determination unit ( 11 ) adapted to determine the at least one second parameter of the initial part ( 12 ) of the energy beam ( 5 ), wherein the determination device ( 8 ) is adapted to determine a difference between the first parameter of the at least one reflected part ( 10 ) and the second parameter of the at least one initial part ( 12 ).

5 . Apparatus according to claim 1 , characterized in that the first parameter and/or the second parameter are or relate to an intensity of the energy beam ( 5 ) and/or an absorbed intensity that is absorbed in the build material ( 3 ).

6 . Apparatus according to claim 1 , characterized in that the first parameter relates to topography information of the build material ( 3 ) that is arranged in the build plane ( 7 ).

7 . Apparatus according to claim 1 , characterized in that the determination device ( 8 ) is adapted to determine at least one process parameter, wherein the determination device ( 8 ) is adapted to perform the determination of the first parameter dependent on the process parameter.

8 . Apparatus according to claim 1 , characterized in that the process parameter is or relates to a build material ( 3 ), in particular an absorption coefficient of the build material ( 3 ), and/or an angle of incidence of the energy beam ( 5 ) on the build plane ( 7 ) and/or residues generated in the additive manufacturing process.

9 . Apparatus according to claim 3 , characterized by a beam splitting unit ( 13 ) that is adapted to split the initial part ( 12 ) off the energy beam ( 5 ), wherein an irradiation device ( 6 ) of the apparatus ( 1 ) is adapted to guide the reflected part ( 10 ) of the energy beam ( 5 ) in line with the energy beam ( 5 ) and to guide the reflected part ( 10 ) of the energy beam ( 5 ) through the beam splitting unit ( 13 ) towards the first determination unit ( 9 ).

10 . Apparatus according to claim 9 , characterized by a second beam splitting unit ( 16 ) that is adapted to separate the reflected part ( 10 ) of the energy beam ( 5 ) from radiation emitted from the build plane ( 7 ).

11 . Apparatus according to claim 3 , characterized in that the or a first determination unit ( 9 ) is arranged on a transparent wall element ( 19 ) delimiting a process chamber ( 18 ) in which the additive manufacturing process is performed, wherein the transparent wall element ( 19 ) is transparent for the reflected part ( 10 ) of the energy beam ( 5 ).

12 . Apparatus according to claim 1 , characterized in that the determination device ( 8 ) comprises at least one optical filter unit ( 14 ) that is adapted to filter radiation of a wavelength or a wavelength range differing from the energy beam ( 5 ), in particular 1070 nm.

13 . Apparatus according to claim 1 , characterized in that the determination device ( 8 ) comprises two optical filter units ( 14 , 15 ), wherein a second optical filter unit ( 15 ) is arranged between an energy source ( 4 ) generating the energy beam ( 5 ) and the second determination unit ( 11 ) and the first optical filter unit ( 14 ) is arranged between the build plane ( 7 ) and the first determination unit ( 9 ).

14 . Determination device ( 8 ) for an apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy beam ( 5 ), in particular an apparatus ( 1 ) according to claim 1 , characterized in that the determination device ( 8 ) comprises at least one determination unit ( 9 ) adapted to determine at least one parameter of a reflected part ( 10 ) of the energy beam ( 5 ), which is reflected at a build plane ( 7 ), wherein the determination device ( 8 ) is adapted to determine a difference between a reference parameter and the at least one parameter of the reflected part ( 10 ).

15 . Method for determining at least one parameter of an energy beam ( 5 ) used in an apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy beam ( 5 ), wherein the energy beam ( 5 ) is guided onto build material ( 3 ) that is arranged in a build plane ( 7 ), wherein the energy beam ( 5 ) is partially reflected at the build plane ( 7 ), characterized in that at least one parameter of a reflected part ( 10 ) of the energy beam ( 5 ), which is reflected at the build plane ( 7 ) and a difference between a reference parameter and the at least one parameter of the reflected part ( 10 ) is determined.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 28, 2020
From: CL SCHUTZRECHTSVERWALTUNGS GMBH; CONCEPT LASER GMBH
To: CONCEPT LASER GMBH
Reel/Frame 052048/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2019
From: BOKKES, TOBIAS; ZEULNER, FABIAN
To: CL SCHUTZRECHTSVERWALTUNGS GMBH
Reel/Frame 048340/0668 →