IP Library Granted Patent US 11,067,911
Granted Patent B2
US 11,067,911 · App. 16/275,790 · Granted Jul 20, 2021

Dispersant-attached polytetrafluoroethylene particle, composition, layer-shaped article, electrophotographic photoreceptor, process cartridge, and image forming apparatus

Inventor: Wataru Yamada (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G5/14726G03G5/14795G03G15/75G03G21/1803
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,067,911
App. No.
16/275,790
Granted
Jul 20, 2021
Kind
B2
Abstract

A dispersant-attached polytetrafluoroethylene particle includes a polytetrafluoroethylene particle; and a dispersant that contains a fluorine atom and is attached to a surface of the polytetrafluoroethylene particle. The dispersant-attached polytetrafluoroethylene particle has a particle size distribution index [D 50 -D 10 ] of 50 nm or more.

Claims (34)

1. A dispersant-attached polytetrafluoroethylene particle comprising:

a polytetrafluoroethylene particle; and

a dispersant that contains a fluorine atom and is attached to a surface of the polytetrafluoroethylene particle,

wherein the dispersant-attached polytetrafluoroethylene particle has a particle size distribution index [D 50 -D 10 ] of 50 nm or more, and

the dispersant-attached polytetrafluoroethylene particle has a particle size distribution index [D5] of 50 nm or more and 300 nm or less.

2. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 50 -D 10 ] is 70 nm or more.

3. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 50 -D 10 ] is 200 nm or less.

4. The dispersant-attached polytetrafluoroethylene particle according to claim 2 , wherein the particle size distribution index [D 50 -D 10 ] is 100 nm or less.

5. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the dispersant that contains a fluorine atom is a fluorinated alkyl group-containing polymer obtained by homopolymerization or copolymerization of a polymerizable compound having a fluorinated alkyl group.

6. The dispersant-attached polytetrafluoroethylene particle according to claim 5 , wherein the fluorinated alkyl group-containing polymer is a fluorinated alkyl group-containing polymer having a structural unit represented by general formula (FA) below, or a fluorinated alkyl group-containing polymer having a structural unit represented by general formula (FA) below and a structural unit represented by general formula (FB) below:

where, in general formulae (FA) and (FB), R F1 , R F2 , R F3 , and R F4 each independently represent a hydrogen atom or an alkyl group, X F1 represents an alkylene chain, a halogen-substituted alkylene chain, —S—, —O—, —NH—, or a single bond, Y F1 represents an alkylene chain, a halogen-substituted alkylene chain, —(C fx H 2fx-1 (OH))—, or a single bond, Q F1 represents —O—or —NH—, fl, fm, and fn each independently represent an integer of 1 or more, fp, fq, fr, and fs each independently represent 0 or an integer of 1 or more, ft represents an integer of 1 or more and 7 or less, and fx represents an integer of 1 or more.

7. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein an amount of the dispersant that contains a fluorine atom is 0.5 mass % or more and 10 mass % or less relative to the polytetrafluoroethylene particle.

8. The dispersant-attached polytetrafluoroethylene particle according to claim 7 , wherein the amount of the dispersant that contains a fluorine atom is 1 mass % or more and 10 mass % or less relative to the polytetrafluoroethylene particle.

9. A composition comprising the dispersant-attached polytetrafluoroethylene particle according to claim 1 .

10. The composition according to claim 9 , wherein the composition is liquid or solid.

11. A layer-shaped article comprising the dispersant-attached polytetrafluoroethylene particle according to claim 1 .

12. An electrophotographic photoreceptor comprising:

a conductive substrate; and

a photosensitive layer on the conductive substrate,

wherein the electrophotographic photoreceptor has an outermost surface layer formed of the layer-shaped article according to claim 11 .

13. A process cartridge comprising the electrophotographic photoreceptor according claim 12 ,

wherein the process cartridge is detachably attachable to an image forming apparatus.

14. An image forming apparatus comprising:

the electrophotographic photoreceptor according to claim 12 ;

a charging unit that charges a surface of the electrophotographic photoreceptor;

an electrostatic image-forming unit that forms an electrostatic latent image on the charged surface of the electrophotographic photoreceptor;

a developing unit that develops the electrostatic latent image on the surface of the electrophotographic photoreceptor by using a developer containing a toner so as to form a toner image; and

a transfer unit that transfers the toner image onto a surface of a recording medium.

15. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the dispersant-attached polytetrafluoroethylene particle has the average primary particle diameter of 0.15 μm or more and 0.5 μm or less.

16. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 5 ] of the dispersant-attached polytetrafluoroethylene particle is 50 nm or more and 250 nm or less.

17. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 5 ] of the dispersant-attached polytetrafluoroethylene particle is 100 nm or more and 250 nm or less.

18. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 5 ] of the dispersant-attached polytetrafluoroethylene particle is 150 nm or more and 200 nm or less.

19. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the particle size distribution index [D 5 ] of the dispersant-attached polytetrafluoroethylene particle is 50 nm or more and 177 nm or less.

20. The dispersant-attached polytetrafluoroethylene particle according to claim 1 , wherein the dispersant-attached polytetrafluoroethylene particle has the average primary particle diameter of 0.22 μm or more and 0.5 μm or less.

Assignments (2)
CHANGE OF NAME Recorded Apr 29, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056092/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2019
From: YAMADA, WATARU
To: FUJI XEROX CO., LTD.
Reel/Frame 048338/0794 →
Priority Claims (1)
JP JP2018-180858 · Sep 26, 2018 · national
Continuity (1)
Related Publication 20200096887A1 · Mar 26, 2020