IP Library Granted Patent US 11,699,852
Granted Patent B2
US 11,699,852 · App. 16/276,257 · Granted Jul 11, 2023

Phased array antenna systems

Inventors: Alireza Mahanfar (Redmond, WA); Javier Rodriguez De Luis (Redmond, WA)
Assignee: Space Exploration Technologies Corp.
H01Q3/36H01Q1/22H05K1/0298H05K1/144
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Quick Facts
Patent No.
US 11,699,852
App. No.
16/276,257
Granted
Jul 11, 2023
Kind
B2
Abstract

In one embodiment of the present disclosure, a phased array antenna system includes a first portion carrying an antenna lattice including a plurality of antenna elements, wherein the plurality of antenna elements are arranged in a first configuration, and a second portion carrying a beamformer lattice including a plurality of beamformer elements, wherein the plurality of beamformer elements are arranged in a second configuration different from the first configuration, wherein each of the plurality of antenna elements are electrically coupled to one of the plurality of beamformer elements.

Claims (28)

1. A phased array antenna system, comprising:

a first portion carrying an antenna lattice including:

a plurality of antenna elements; and

a plurality of amplifiers, wherein the plurality of antenna elements are arranged in a first configuration and are coupled to the plurality of amplifiers; and

a second portion carrying a beamformer lattice including a plurality of beamformer elements, wherein the plurality of beamformer elements are arranged in a second configuration different from the first configuration, wherein each of the plurality of amplifiers are electrically coupled to one of the plurality of beamformer elements, wherein the first and second portions define at least a portion of a carrier having a first side facing in a first direction and a second side facing in a second direction away from the first direction, and wherein the antenna lattice is on the first side of the carrier and the beamformer lattice is on the second side of the carrier.

2. The phased array antenna system of claim 1 , wherein at least one of the plurality of antenna elements is laterally spaced from a corresponding one of the plurality of beamformer elements.

3. The phased array antenna system of claim 1 , wherein the first configuration is a space tapered configuration.

4. The phased array antenna system of claim 1 , wherein the second configuration is an organized configuration.

5. The phased array antenna system of claim 1 , wherein the antenna elements and the beamformer elements are in a 1:1 ratio.

6. The phased array antenna system of claim 1 , wherein the antenna elements and the beamformer elements are in a greater than 1:1 ratio.

7. The phased array antenna system of claim 1 , wherein the first and second portions are first and second layers.

8. The phased array antenna system of claim 7 , wherein the first and second layers are discrete PCB layers in a PCB stack.

9. The phased array antenna system of claim 8 , wherein at least one of the first and second layers includes a plurality of sub-layers.

10. The phased array antenna system of claim 7 , further comprising a first plurality of vias, each via of the first plurality of vias extending between at least one of the first and second layers and connecting one of the plurality of antenna elements or one of the plurality of beamformer elements to one of the plurality of amplifiers.

11. The phased array antenna system of claim 10 , further comprising:

a third layer, which includes a plurality of sub-layers disposed between the first layer and the second layer, wherein a first sub-layer of the plurality of sub-layers carries a first portion of a first plurality of mapping traces and a second sub-layer of the plurality of sub-layers carries a second portion of the first plurality of mapping traces, wherein at least some of the first and second plurality of mapping traces provide at least a portion of an electrical connection between the plurality of antenna elements and the plurality of beamformer elements.

12. The phased array antenna system of claim 11 , further comprising a second plurality of vias extending between the first and second sub-layers, each via of the second plurality of vias connecting one of the first portion of the first plurality of mapping traces to one of the second portion of the first plurality of mapping traces.

13. The phased array antenna system of claim 11 , further wherein the first plurality of vias includes at least one via connecting one of the plurality of beamformer elements to one of the second portion of the first plurality of mapping traces.

14. The phased array antenna system of claim 11 , wherein the first portion of the first plurality of mapping traces do not cross each other and the second portion of the first plurality of mapping traces do not cross each other.

15. The phased array antenna system of claim 11 , wherein the first portion of the first plurality of mapping traces in the first sub-layer and the second portion of the first plurality of mapping traces in the second sub-layer cross a line extending normal to the first and second sub-layers.

16. The phased array antenna system of claim 11 , wherein the second portion of the first plurality of mapping traces are equidistant in length for RF signal propagation.

17. The phased array antenna system of claim 1 , wherein the antenna lattice includes a first plurality of antenna elements configured for operating at a first value of a parameter and a second plurality of antenna elements configured for operating at a second value of a parameter.

18. The phased array antenna system of claim 11 , wherein a third layer includes at least first and second sub-layers disposed between the first layer and the second layer, wherein a first plurality of mapping traces in at least the first sub-layer is electrically coupled to a first plurality of antenna elements, and wherein a second plurality of mapping traces in at least the second sub-layer is electrically coupled to a second plurality of antenna elements.

19. The phased array antenna system of claim 18 , further comprising a first plurality of vias, each via of the first plurality of vias extending between at least one of the first and second layers and connecting one of the plurality of antenna elements or one of the plurality of beamformer elements to one of the first plurality of mapping traces.

20. The phased array antenna system of claim 18 , wherein the first plurality of mapping traces in at least the first sub-layer are electrically coupled to the first plurality of antenna elements, and wherein the second plurality of mapping traces in at least the second sub-layer are electrically coupled to the second plurality of antenna elements.

21. The phased array antenna system of claim 20 , further comprising a second plurality of vias through the third layer, each via of the second plurality of vias electrically coupling at least some of the first plurality of mapping traces with at least some of a third plurality of mapping traces on a third sub-layer of the third layer or at least some of the second plurality of mapping traces with at least some of a fourth plurality of mapping traces on a fourth-sub-layer of the third layer.

22. The phased array antenna system of claim 1 , wherein the first portion further comprises a plurality of conducting traces electrically coupled to the plurality of antenna elements.

23. The phased array antenna system of claim 22 , wherein the plurality of conducting traces are electrically coupled to the plurality of amplifiers.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Feb 14, 2025
From: BANK OF AMERICA, N.A.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070237/0157 →
CERTIFICATE OF CONVERSION (STATE OF DELAWARE TO STATE OF TEXAS; NEW FILE NO.: 805421124; FILED : 02-14-2024) Recorded Feb 13, 2025
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070234/0869 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2020
From: MAHANFAR, ALIREZA
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 052361/0477 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2020
From: RODRIGUEZ DE LUIS, JAVIER
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 052361/0534 →
SECURITY AGREEMENT Recorded Feb 18, 2020
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: BANK OF AMERICA, N.A.
Reel/Frame 051952/0699 →
Continuity (2)
Provisional Application 62631195 · Feb 15, 2018
Related Publication 20190252775A1 · Aug 15, 2019