IP Library Granted Patent US 11,034,091
Granted Patent B2
US 11,034,091 · App. 16/276,600 · Granted Jun 15, 2021

Apparatus for additively manufacturing three-dimensional objects

Inventors: Jürgen Werner (Lichtenfels, DE); Benjamin Günther (Lichtenfels, DE)
Assignee: CONCEPT LASER GMBH
B29C64/371B22F10/20B29C64/129B29C64/165G01J1/4204G06T17/30B22F10/00B22F10/10B22F2201/11B22F2202/11B29C64/153B33Y10/00C04B35/64
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Quick Facts
Patent No.
US 11,034,091
App. No.
16/276,600
Granted
Jun 15, 2021
Kind
B2
Abstract

Apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy source ( 4 ).

Claims (24)

1. A method for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material by an energy source, the method comprising:

generating a stream of gas inside a process chamber, wherein the stream of gas can comprise residues generated during an additive manufacturing process;

determining at least one residue information relating to the residues contained in the stream of gas;

controlling at least one stream parameter and/or process parameter dependent on the at least one residue information; and,

generating and/or receiving one or more residue thresholds, wherein the additive manufacturing process is interrupted after at least one work package is finished if the at least one residue information exceeds at least one of the one or more residue thresholds.

2. The method of claim 1 , wherein the at least one residue information comprises an amount of residues and/or a concentration of residues.

3. The method of claim 1 , wherein the at least one stream parameter comprises a flow rate of the stream of gas.

4. The method of claim 1 , wherein the at least one process parameter comprises an irradiation parameter.

5. An apparatus for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material by an energy source, the apparatus comprising:

a stream generating device adapted to generate a stream of gas inside a process chamber, wherein the stream of gas can comprise residues generated during an additive manufacturing process;

a determination unit adapted to determine at least one residue information relating to the residues contained in the stream of gas; and,

a control unit adapted to control at least one stream parameter and/or process parameter dependent on the at least one residue information, wherein the control unit is adapted to generate and/or receive one or more residue thresholds, and wherein the control unit interrupts the additive manufacturing process after at least one work package is finished if the at least one residue information exceeds at least one of the one or more residue thresholds.

6. The apparatus of claim 5 , wherein the at least one residue information comprises an amount of residues and/or a concentration of residues.

7. The apparatus of claim 5 , wherein the control unit interrupts the additive manufacturing process after completion of at least one scan vector and/or at least one island and/or at least one stripe and/or at least one layer.

8. The apparatus of claim 5 , wherein the at least one stream parameter comprises a flow rate of the stream of gas.

9. The apparatus of claim 5 , wherein the at least one process parameter comprises an irradiation parameter.

10. The apparatus of claim 5 , wherein the determination unit comprises at least one sensor adapted to measure a transmission of light through a volume of gas to determine the at least one residue information.

11. The apparatus of claim 5 , wherein the determination unit comprises at least one sensor arranged proximate at least one gas outlet wherein the stream of gas streams through the gas outlet out of the process chamber.

12. The apparatus of claim 5 , wherein the apparatus comprises at least two determination units assigned to at least two different gas outlets wherein the stream of gas streams through the at least two gas outlets out of the process chamber.

13. The apparatus of claim 5 , wherein the stream generating device generates at least two different streams of gas, wherein the at least two different streams of gas stream over different areas of a build plane in the process chamber.

14. The apparatus of claim 13 , wherein the control unit is adapted to control the at least two different streams of gas dependent on different residue information determined via at least two different determination units.

15. The apparatus of claim 5 , wherein the control unit is adapted to store the at least one residue information in a data storage device.

16. The apparatus of claim 5 , wherein the control unit is further adapted to generate a map of the three-dimensional object.

17. The apparatus of claim 5 , wherein the control unit is further adapted to determine whether a post-processing is necessary based on the at least one residue information.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 28, 2020
From: CL SCHUTZRECHTSVERWALTUNGS GMBH; CONCEPT LASER GMBH
To: CONCEPT LASER GMBH
Reel/Frame 052048/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2019
From: WERNER, JÜRGEN; GÜNTHER, BENJAMIN
To: CL SCHUTZRECHTSVERWALTUNGS GMBH
Reel/Frame 048356/0936 →
Priority Claims (1)
EP 18173920 · May 23, 2018 · regional
Continuity (1)
Related Publication 20190358905A1 · Nov 28, 2019