IP Library Granted Patent US 11,485,071
Granted Patent B2
US 11,485,071 · App. 16/276,613 · Granted Nov 1, 2022

Apparatus for additively manufacturing three-dimensional objects

Inventors: Philipp Schumann (Itzgrund-Schottenstein, DE); Denise Hiemann (Lichtenfels, DE); Marc Bräuer (Ebersdorf bei Coburg, DE); Johanna Windfelder (Breitbrunn, DE); Timo Voigt (Erlangen, DE)
Assignee: CONCEPT LASER GMBH
B29C64/129B22F10/20B29C64/214B22F2202/11B22F2203/00B29C64/153B33Y10/00C04B35/64G06T2207/10016
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Quick Facts
Patent No.
US 11,485,071
App. No.
16/276,613
Granted
Nov 1, 2022
Kind
B2
Abstract

Apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers ( 3 ) of a build material ( 4 ) which can be consolidated by means of an energy source.

Claims (39)

1. An apparatus for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material by an energy source, the apparatus comprising:

an application unit configured to apply the build material on a build plane via an application element, wherein the application unit is further configured to control an application velocity at which the application element is moved across the build plane based on at least one application parameter.

2. The apparatus according to claim 1 , wherein the application unit comprises a control unit or is connected or connectable with a control unit configured to control the application velocity.

3. The apparatus according to claim 2 , wherein the application unit comprises a drive unit configured to drive the application element at the application velocity across the build plane, the drive unit being dependent on at least one signal received from the control unit.

4. The apparatus according to claim 1 , wherein the application unit is adapted to automatically control the application velocity.

5. The apparatus according to claim 1 , wherein the at least one application parameter comprises:

an application quality;

a particle size of the build material;

a particle size distribution of the build material; and/or

a type of build material.

6. The apparatus according to claim 1 , further comprising:

a determination unit configured to determine the at least one application parameter.

7. The apparatus according to claim 6 , wherein the determination unit is or comprises an optical sensor.

8. The apparatus according to claim 1 , wherein the application element is configured to reapply the build material based on the at least one parameter.

9. The apparatus according to claim 1 , wherein the application unit is configured to determine a defined application velocity via at least one test application of the build material.

10. The apparatus according to claim 1 , wherein the application unit is configured to control the application velocity differently for at least two regions of the build plane.

11. The apparatus according to claim 10 , wherein at least one region of the at least two regions of the build plane is a region of the build plane to be irradiated in the additive manufacturing process, and an at least one other region of the at least two regions of the build plane is a region of the build plane not to be irradiated in the additive manufacturing process.

12. The apparatus according to claim 1 , wherein the application unit is configured to control a dose factor defining an amount of the build material provided in an application step.

13. The apparatus according to claim 1 , wherein the application unit is configured to control the application velocity based on at least one user input.

14. An application unit for an apparatus for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material by an energy source, the application unit comprising:

an application element configured to apply the build material on a build plane, wherein an application velocity at which the application element is moved across the build plane, is dependent on at least one application parameter.

15. The application unit according to claim 14 , wherein the at least one application parameter comprises:

an application quality;

a particle size of the build material;

a particle size distribution of the build material; and/or

a type of build material.

16. A method for operating at least one apparatus for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material by an energy source, the method comprising:

applying the build material on a build plane via an application element of an application unit; and

controlling an application velocity at which the application element is moved across the build plane, based on at least one application parameter.

17. The method according to claim 16 , wherein controlling the application velocity is controlled via a control unit of the application unit.

18. The method according to claim 17 , further comprising:

driving the application element at the application velocity across the build plane via a drive unit of the application unit, wherein the driving of the application element by the drive unit is dependent on the drive unit receiving at least one signal from the control unit.

19. The apparatus according to claim 16 , wherein the at least one application parameter comprises:

an application quality;

a particle size of the build material;

a particle size distribution of the build material; and/or

a type of build material.

20. The method according to claim 16 , further comprising:

determining the at least one application parameter via a determination unit of the application unit, wherein the determination unit comprises an optical sensor.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 28, 2020
From: CL SCHUTZRECHTSVERWALTUNGS GMBH; CONCEPT LASER GMBH
To: CONCEPT LASER GMBH
Reel/Frame 052048/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2019
From: SCHUMANN, PHILIPP; HIEMANN, DENISE; BRÄUER, MARC; WINDFELDER, JOHANNA; VOIGT, TIMO
To: CL SCHUTZRECHTSVERWALTUNGS GMBH
Reel/Frame 048356/0940 →
Priority Claims (1)
EP 18173911 · May 23, 2018 · regional
Continuity (1)
Related Publication 20190358897A1 · Nov 28, 2019