IP Library Granted Patent US 11,137,383
Granted Patent B2
US 11,137,383 · App. 16/278,411 · Granted Oct 5, 2021

Active oil debris monitor particle detection and monitoring system

Inventors: Edward Thomas Rocco (Rocky Hill, CT); Sheridon Everette Haye (Mansfield, CT)
Assignee: Raytheon Technologies Corporation
G01N33/2858F01M11/10G01N15/1031G01N33/2888F16N2200/04F16N2210/08
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Quick Facts
Patent No.
US 11,137,383
App. No.
16/278,411
Granted
Oct 5, 2021
Kind
B2
Abstract

A method for determining the presence of a particle while actively calculating and monitoring oil debris monitor phase angle in an oil system including collecting I and Q channel data from an oil debris monitor sensor, performing a fast Fourier transform on the I and Q channel data, extracting a shape from the fast Fourier transform, and determining whether a particle is present from the shape.

Claims (48)

1. A method for determining the presence of a particle while actively calculating and monitoring oil debris monitor phase angle in an oil system, comprising:

sensing a noise from an in-line oil debris monitor sensor in an oil flow path of the oil system;

collecting I and Q channel data from the oil debris monitor sensor;

performing a fast Fourier transform on the I and Q channel data;

extracting a shape from the fast Fourier transform; and

determining whether the particle is present from the shape;

generating a polar plot of the I and Q channel data from only the noise;

identifying a multiple of noise peaks in the polar plot;

determining a linear regression of the noise peaks;

calculating a slope of regression from the linear regression;

converting the slope to a phase angle; and

using the phase angle to classify detected particle types.

2. The method as recited in claim 1 , wherein the determining step comprises determining a predetermined shape from the fast Fourier transform.

3. The method as recited in claim 1 , wherein determining whether the particle is present from the shape comprises identifying a bow shape.

4. The method as recited in claim 1 , wherein determining whether the particle is present from the shape comprises comparing the shape with a predetermined shape.

5. The method as recited in claim 1 , further comprising continually filling a buffer of the controller with the I and Q channel data.

6. The method as recited in claim 1 , further comprising converting the I and Q channel data to digital I and Q data within a controller on-board an aircraft.

7. The method as recited in claim 6 , further comprising locating the oil debris monitor sensor within an oil supply path.

8. The method as recited in claim 6 , further comprising locating the oil debris monitor sensor within an oil return path.

9. The method as recited in claim 1 , wherein the particle types comprise ferrous or nonferrous particle types.

10. A method for determining the presence of a particle while actively calculating and monitoring oil debris monitor phase angle in an oil system, comprising:

sensing a noise from an in-line oil debris monitor sensor in an oil flow path of the oil system;

collecting I and Q channel data from the oil debris monitor sensor;

performing a fast Fourier transform on the I and Q channel data;

extracting a shape from the fast Fourier transform;

determining whether the particle is present from the shape;

rejecting a detected particle that meets a predetermined symmetry, a predetermined amplitude, and a predetermined lobe width in the shape from the fast Fourier transform.

11. The method as recited in claim 10 , wherein the detected particle type is rejected in response to a comparison of the detected particle shape to a predetermined shape in the fast Fourier transform at a predetermined frequency.

12. An oil system for a gas turbine engine, comprising:

an oil flow path;

an in-line oil debris monitor sensor;

a control system in communication with the in-line oil debris monitor sensor to determine whether a particle is present from identification of a bow shape in a fast Fourier transform of I and Q channel data from the in-line oil debris monitor sensor, the control system operable to:

collecting I and Q channel data from the oil debris monitor sensor;

performing a fast Fourier transform on the I and Q channel data;

extracting a shape from the fast Fourier transform;

determining whether a particle is present from the shape;

generating a polar plot of the I and Q channel data from only the noise;

identifying a multiple of noise peaks in the polar plot;

determining a linear regression of the noise peaks;

calculating a slope of regression from the linear regression;

converting the slope to a phase angle; and

using the phase angle to classify detected particle types.

13. The system as recited in claim 12 , wherein the oil flow path is in communication with a geared architecture of the gas turbine engine.

14. The system as recited in claim 12 , wherein the oil flow path is an oil supply path.

15. The system as recited in claim 12 , wherein the oil flow path is an oil return path.

16. The system as recited in claim 12 , further comprising a chip collector within the oil flow path.

17. The system as recited in claim 12 , wherein the control system comprises a controller on-board an aircraft.

18. The system as recited in claim 12 , wherein the fast Fourier transform of I and Q channel data is performed at a predetermined frequency and phase angle.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2019
From: ROCCO, EDWARD THOMAS; HAYE, SHERIDON EVERETTE
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 048361/0016 →
Continuity (1)
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