Device for leveling and aligning tiles and method for leveling and aligning tiles
View Patent ↗A device for leveling and aligning tiles and method for leveling and aligning tiles are disclosed. In one embodiment, the leveling device includes a body and two spaced and parallel strip members extending transversely from the body. Each of the spaced and parallel strip members extend to the front and rear of the body. Two opposing lateral open windows are formed in the body. A breakaway section is defined along the body. A wedge device is provided for penetrating one or more of the two opposing lateral open windows and exerting a force on the tiles for leveling them relative to each other.
1. A tile leveling device and tile combination comprising:
a shaft;
a base orthogonally coupled to the shaft, the base extending to the front and outward of the shaft and the base extending to the rear and outward of the shaft;
a base to shaft coupling including a frangible breakaway section, the base and shaft being integral prior to frangible separation, the frangible breakaway section, upon breaking, frangibly separating the shaft from the base;
a first notch formed on the front of the base, the first notch being subjacent and proximate to the shaft prior to the frangible separation;
a second notch formed on the rear of the base, the second notch being subjacent and proximate to the shaft prior to the frangible separation;
a first tile over the front of the base, the first tile having a first surface opposite a second surface, the first tile over the first notch having contact with mortar at the first notch to provide first tile edge-to-mortar-to-subfloor contact, wherein the first surface faces the base and the second surface is farther from the base than the first surface;
a second tile over the rear of the base, the second tile having a third surface opposite a fourth surface, the second tile over the second notch having contact with mortar at the second notch to provide second tile edge-to-mortar-to-subfloor contact, wherein the third surface faces the base and the fourth surface is farther from the first and second bars than the third surface;
the combination of the first notch and the second notch providing a majority of an area of tile-to-mortar-to-subfloor contact for the leveling device within the bounds of the base;
the frangible breakaway section being located between the first and second surfaces of each of the first and second tiles; and
a locking subassembly configured to traverse the shaft and exert force against the first and second tiles pressing the first and second tiles against the front and the rear of the base.
2. The tile leveling device and tile combination as recited in claim 1 , further comprising a spacer extending from the front and rear of the shaft, the spacer configured to push the tiles a predetermined distance apart.
3. The tile leveling device and tile combination as recited in claim 1 , wherein the base further comprises an I-shaped base.
4. The tile leveling device and tile combination as recited in claim 1 , wherein the base further comprises an I-shaped base having spaced first, second, third, and fourth bars extending transversely from the shaft.
5. The tile leveling device and tile combination as recited in claim 4 , wherein the I-shaped base further comprises four respective points of contact for two, three, and four tiles.
6. The tile leveling device and tile combination as recited in claim 4 , wherein the I-shaped base is intersected by a crossbar located between the first and third bars and the second and fourth bars.
7. The tile leveling device and tile combination as recited in claim 6 , wherein the crossbar intersects the first notch forming first and second subnotches between the first and second bars and the crossbar, and wherein the crossbar intersects the second notch forming third and fourth subnotches between the third and fourth bars and the crossbar.
8. A tile leveling device comprising:
a shaft;
a base orthogonally coupled to the shaft, the base extending to the front and outward of the shaft and the base extending to the rear and outward of the shaft;
a base to shaft coupling including a frangible breakaway section, the base and shaft being integral prior to frangible separation, the frangible breakaway section, upon breaking, frangibly separating the shaft from the base;
a first notch formed on the front of the base, the first notch configured to provide first tile edge-to-mortar-to-subfloor contact at the first notch, the first notch being subjacent and proximate to the shaft prior to the frangible separation;
a second notch formed on the rear of the base, the second notch configured to provide second tile edge-to-mortar-to-subfloor contact with mortar at the second notch, the second notch being subjacent and proximate to the shaft prior to the frangible separation;
the combination of the first notch and the second notch providing a majority of an area of tile-to-mortar-to-subfloor contact for the leveling device within the bounds of the base;
the frangible breakaway section being located between the first and second surfaces of each of the first and second tiles; and
a locking subassembly configured to traverse the shaft and exert force against the first and second tiles pressing the first and second tiles against the front and the rear of the base.
9. The tile leveling device as recited in claim 8 , further comprising a spacer extending from the front and rear of the shaft, the spacer configured to push the tiles a predetermined distance apart.
10. The tile leveling device as recited in claim 8 , wherein the base further comprises an I-shaped base.
11. The tile leveling device as recited in claim 8 , wherein the base further comprises an I-shaped base having spaced first, second, third, and fourth bars extending transversely from the shaft.
12. The tile leveling device as recited in claim 11 , wherein the I-shaped base further comprises four respective points of contact for two, three, and four tiles.
13. The tile leveling device as recited in claim 11 , wherein the I-shaped base is intersected by a crossbar located between the first and third bars and the second and fourth bars.
14. The tile leveling device as recited in claim 13 , wherein the crossbar intersects the first notch forming first and second subnotches between the first and second bars and the crossbar, and wherein the crossbar intersects the second notch forming third and fourth subnotches between the third and fourth bars and the crossbar.
15. A tile leveling device and tile combination comprising:
a shaft;
a base orthogonally coupled to the shaft, the base extending to the front and outward of the shaft and the base extending to the rear and outward of the shaft;
a base to shaft coupling including a frangible breakaway section, the base and shaft being integral prior to frangible separation, the frangible breakaway section, upon breaking, frangibly separating the shaft from the base;
a first notch formed on the front of the base, the first notch being subjacent and proximate to the shaft prior to the frangible separation, the first notch extending to the front of the base;
a second notch formed on the rear of the base, the second notch being subjacent and proximate to the shaft prior to the frangible separation, the second notch extending to the rear of the base;
the combination of the first notch and the second notch providing a majority of an area of tile-to-mortar-to-subfloor contact for the leveling device within the bounds of the base; and
a locking subassembly configured to traverse the shaft and exert force against the first and second tiles pressing the first and second tiles against the front and the rear of the base.