IP Library Granted Patent US 11,162,680
Granted Patent B2
US 11,162,680 · App. 16/284,029 · Granted Nov 2, 2021

Process for operating a fuel-operated vehicle heater and fuel-operated vehicle heater

Inventors: Walter Blaschke (Deizisau, DE); Michael Humburg (Göppingen, DE); Wolfgang Pfister (Esslingen, DE); Hans Jensen (Dettingen unter Teck, DE)
Assignee: Eberspächer Climate Control Systems GmbH
F23N1/027B60H1/2206F23D3/40F23N5/242B60H2001/2256B60H2001/2271B60H2001/2284F23D2900/21002F23N2225/04F23N2241/14
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Quick Facts
Patent No.
US 11,162,680
App. No.
16/284,029
Granted
Nov 2, 2021
Kind
B2
Abstract

A fuel-operated vehicle heater includes a burner area ( 12 ) with a combustion chamber ( 14 ); a fuel pump ( 24 ); and a combustion air blower ( 28 ). A pressure sensor ( 38 ) detects a feed back pressure. An actuating unit ( 36 ) actuates the fuel pump ( 24 ) with a predefined value of a pump operating variable, and actuates the combustion air blower with a predefined value of a blower operating variable. A heater process includes detecting the feed back pressure in case of a feed operating state set during the combustion operation and comparing the detected feed back pressure (P e ) with an expected feed back pressure (P E ) for the set feed operating state. If the detected feed back pressure deviates from the expected feed back pressure the pump operating variable is changed such that the feed back pressure changes toward the expected feed pressure and/or essentially corresponds to the expected feed back pressure.

Claims (50)

1. A fuel-operated vehicle heater operation process comprising the steps of:

providing a vehicle heater comprising: a burner area with a combustion chamber; a fuel pump for feeding fuel to the combustion chamber; a combustion air blower for feeding combustion air to the combustion chamber; a pressure sensor in association with the combustion air blower for detecting a feed back pressure downstream of the combustion air blower; and an actuating unit for actuating the fuel pump for operation of the fuel pump with a predefined value of a pump operating variable, and for actuating the combustion air blower for operation of the combustion air blower with a predefined value of a blower operating variable, in association with feed operating states with a reference fuel defined by the pump operating variable and the blower operating variable, providing reference fuel expected feed back pressure information;

detecting a feed back pressure in case of a feed operating state set during a combustion operation with a fuel of unknown grade;

comparing the detected feed back pressure with the reference fuel expected feed back pressure for the set feed operating state; and

changing of the pump operating variable such that the feed back pressure changes in a direction toward the reference fuel expected feed pressure, or/and changes to essentially correspond to the reference fuel expected feed back pressure, if the detected feed back pressure deviates from the reference fuel expected feed back pressure for the set feed operating state, by determining a correction variable for the feed operating state as a function of a deviation between the detected feed back pressure and the reference fuel expected feed back pressure and changing the pump operating variable such that a feed operating state, corrected by the correction variable, is obtained, wherein a deviation between a ratio of the pump operating variable and the blower operating variable, associated with the reference fuel expected feed back pressure, and a ratio of the pump operating variable and the blower operating variable, associated with the detected feed back pressure, is determined, wherein a feed operating state deviating from the set feed operating state to a same extent as the determined deviation, but in an opposite direction of deviation, is determined as a corrected feed operating state, wherein a pump operating variable, associated with the corrected feed operating state with the blower operating variable being essentially unchanged, is used as said changed pump operating variable to obtain the corrected feed operating state.

2. The fuel-operated vehicle heater operation process in accordance with claim 1 , wherein:

the combustion air blower comprises a rotatable feed wheel and the blower operating variable corresponds to a speed of the feed wheel; or

the fuel pump comprises a pump piston with periodic reciprocating motion and the pump operating variable corresponds to a rate of motion of the pump piston; or

the combustion air blower comprises a rotatable feed wheel and the blower operating variable corresponds to a speed of the feed wheel and the fuel pump comprises a pump piston with periodic reciprocating motion and the pump operating variable corresponds to a rate of motion of the pump piston.

3. The fuel-operated vehicle heater operation process in accordance with claim 1 , wherein:

the combustion air blower comprises a rotatable feed wheel;

the fuel pump comprises a pump piston with periodic reciprocating motion;

the feed operating state is defined as a ratio of a speed of the feed wheel to a rate of motion of the pump piston.

4. The fuel-operated vehicle heater operation process in accordance with claim 1 , wherein:

the expected feed back pressure is predefined as a command variable in association with a predefined heating operation; and

the detected feed back pressure is changed in a pressure control as a control variable by changing the pump operating variable, as a manipulated variable, in a direction toward the expected feed back pressure.

5. The fuel-operated vehicle heater operation process in accordance with claim 1 , wherein:

the vehicle heater further comprises a waste gas temperature sensor for providing information about a waste gas temperature; and

a reference waste gas temperature and a reference feed back pressure are determined in association with a reference feed operating state;

the step of changing of the pump operating variable is carried out if the detected waste gas temperature and the detected feed back pressure deviate in a predefined manner from the reference waste gas temperature and from the reference feed back pressure with a set reference feed operating state.

6. The fuel-operated vehicle heater operation process in accordance with claim 5 , wherein the step of changing of the pump operating variable is carried out if the detected waste gas temperature is below the reference waste gas temperature and the detected feed back pressure is below the reference feed back pressure.

7. A fuel-operated vehicle heater operation process comprising the steps of:

providing a vehicle heater comprising:

a burner area with a combustion chamber;

a fuel pump for feeding fuel to the combustion chamber;

a combustion air blower for feeding combustion air to the combustion chamber;

a pressure sensor in association with the combustion air blower for detecting a feed back pressure downstream of the combustion air blower; and

an actuating unit for actuating the fuel pump for operation of the fuel pump with a predefined value of a pump operating variable, and for actuating the combustion air blower for operation of the combustion air blower with a predefined value of a blower operating variable, in association with feed operating states with a reference fuel defined by the pump operating variable and the blower operating variable, providing reference fuel expected feed back pressure information;

detecting a feed back pressure in case of a feed operating state set during a combustion operation;

comparing the detected feed back pressure with the reference fuel expected feed back pressure for the set feed operating state; and

compensating for variations in a grade of the fuel supplied to the vehicle heater by changing the pump operating variable such that the feed back pressure changes in a direction toward the reference fuel expected feed pressure, or/and changes to essentially correspond to the reference fuel expected feed back pressure, if the detected feed back pressure deviates from the reference fuel expected feed back pressure for the set feed operating state, by determining a correction variable for the feed operating state as a function of a deviation between the detected feed back pressure and the reference fuel expected feed back pressure and changing the pump operating variable such that a feed operating state, corrected by the correction variable, is obtained, wherein a deviation between a ratio of the pump operating variable and the blower operating variable, associated with the reference fuel expected feed back pressure, and a ratio of the pump operating variable and the blower operating variable, associated with the detected feed back pressure, is determined, wherein a feed operating state deviating from the set feed operating state to a same extent as the determined deviation, but in an opposite direction of deviation, is determined as a corrected feed operating state, wherein a pump operating variable, associated with the corrected feed operating state with the blower operating variable being essentially unchanged, is used as said changed pump operating variable to obtain the corrected feed operating state.

8. The fuel-operated vehicle heater operation process in accordance with claim 7 , wherein:

the combustion air blower comprises a rotatable feed wheel and the blower operating variable corresponds to a speed of the feed wheel; or

the fuel pump comprises a pump piston with periodic reciprocating motion and the pump operating variable corresponds to a rate of motion of the pump piston; or

the combustion air blower comprises a rotatable feed wheel and the blower operating variable corresponds to a speed of the feed wheel and the fuel pump comprises a pump piston with periodic reciprocating motion and the pump operating variable corresponds to a rate of motion of the pump piston.

9. The fuel-operated vehicle heater operation process in accordance with claim 7 , wherein:

the combustion air blower comprises a rotatable feed wheel;

the fuel pump comprises a pump piston with periodic reciprocating motion;

the feed operating state is defined as a ratio of a speed of the feed wheel to a rate of motion of the pump piston.

10. The fuel-operated vehicle heater operation process in accordance with claim 7 , wherein:

the expected feed back pressure is predefined as a command variable in association with a predefined heating operation; and

the detected feed back pressure is changed in a pressure control as a control variable by changing the pump operating variable, as a manipulated variable, in a direction toward the expected feed back pressure.

11. The fuel-operated vehicle heater operation process in accordance with claim 7 , wherein:

the vehicle heater further comprises a waste gas temperature sensor for providing information about a waste gas temperature; and

a reference waste gas temperature and a reference feed back pressure are determined in association with a reference feed operating state;

the step of changing of the pump operating variable is carried out if the detected waste gas temperature and the detected feed back pressure deviate in a predefined manner from the reference waste gas temperature and from the reference feed back pressure with a set reference feed operating state.

12. The fuel-operated vehicle heater operation process in accordance with claim 11 , wherein the step of changing of the pump operating variable is carried out if the detected waste gas temperature is below the reference waste gas temperature and the detected feed back pressure is below the reference feed back pressure.

13. The fuel-operated vehicle heater operation process in accordance with claim 7 , wherein the vehicle heater further comprises a heating device, the pressure sensor being located between the heating device and the combustion air blower.

14. The fuel-operated vehicle heater operation process in accordance with claim 13 , wherein the vehicle heater further comprises an evaporator medium located adjacent to the heating device.

15. The fuel-operated vehicle heater operation process in accordance with claim 7 , wherein the heating device is located between the pressure sensor and the evaporator medium.

Assignments (2)
CHANGE OF NAME Recorded Oct 7, 2020
From: EBERSPÄCHER CLIMATE CONTROL SYSTEMS GMBH & CO. KG
To: EBERSPÄCHER CLIMATE CONTROL SYSTEMS GMBH
Reel/Frame 054311/0300 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: BLASCHKE, WALTER; HUMBURG, MICHAEL; PFISTER, WOLFGANG; JENSEN, HANS
To: EBERSPÄCHER CLIMATE CONTROL SYSTEMS GMBH & CO. KG
Reel/Frame 049582/0351 →
Priority Claims (1)
DE 10 2018 104 242.6 · Feb 26, 2018 · national
Continuity (1)
Related Publication 20190264915A1 · Aug 29, 2019