Method for reducing the bulk and increasing the density of a tissue product
A method of increasing the density and reducing the bulk of multi-ply paper products allowing one to reduce the roll size or increase the roll content, while minimizing the destruction of favorable product attributes.
1. A paper product comprising,
at least one paper web having an embossed surface wherein the emboss pattern is made up of at least about 80% linear elements and the emboss depth is from about 1.25 to about 3.5 times the caliper of the unembossed at least one web; and
wherein the finished product has a caliper at least 2% less than the same pattern formed from dots; and a tensile dry ratio, MD:CD, of 1.15 or less.
2. The product of claim 1 , wherein the emboss pattern covers 22 to 50% of the paper web.
3. The product of claim 1 , wherein the emboss pattern covers 25 to 30% of the paper web.
4. The product of claim 1 , wherein the emboss pattern includes at least about 90% linear embossments.
5. The product of claim 1 , wherein the emboss pattern includes at least about 95% linear embossments.
6. The product of claim 1 , wherein the emboss pattern includes 100% linear embossments.
7. The product of claim 1 , wherein the depth of the embossments are from about 1.5 to about 2.5 times the caliper of the unembossed at least one web.
8. The product of claim 1 , wherein the depth of the embossments are from about 1.5 to about 2.0 times the caliper of the unembossed at least one web.
9. A paper product comprising,
at least one paper web having an embossed surface wherein the emboss pattern is made up of at least about 80% linear elements and the emboss depth is from about 1.25 to about 3.5 times the caliper of the unembossed at least one web; and
wherein the finished product has a CD tensile strength no more than 15% less than the CD tensile strength of the unembossed at least one web.
10. The product of claim 9 , wherein the emboss pattern covers 22 to 50% of the paper web.
11. The product of claim 9 , wherein the emboss pattern covers 25 to 30% of the paper web.
12. The product of claim 9 , wherein the emboss pattern includes at least about 90% linear embossments.
13. The product of claim 9 , wherein the emboss pattern includes at least about 95% linear embossments.
14. The product of claim 9 , wherein the emboss pattern includes 100% linear embossments.
15. The product of claim 9 , wherein the depth of the embossments are from about 1.5 to about 2.5 times the caliper of the unembossed at least one web.
16. The product of claim 9 , wherein the depth of the embossments are from about 1.5 to about 2.0 times the caliper of the unembossed at least one web.
17. A paper product comprising,
at least one paper web having an embossed surface wherein the emboss pattern is made up of at least about 80% linear elements and the emboss depth is from about 1.25 to about 3.5 times the caliper of the unembossed at least one web; and
wherein the finished product has a caliper at least 2% less than the same pattern formed from dots, a tensile dry ratio, MD:CD, of 1.15 or less, and wherein the finished product has a CD tensile strength no more than 15% less than the CD tensile strength of the unembossed at least one web.