IP Library Granted Patent US 10,660,734
Granted Patent B1
US 10,660,734 · App. 16/290,113 · Granted May 26, 2020

Dental aligner packaging

Inventors: Josh Chapman (Nashville, TN); Brittany Lacey (Nashville, TN)
Assignee: SmileDirectClub LLC
A61C19/02A61C7/08B65B5/08A61C2202/00
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Quick Facts
Patent No.
US 10,660,734
App. No.
16/290,113
Granted
May 26, 2020
Kind
B1
Abstract

Described herein are systems and methods for packaging dental aligners. A container for dental aligners includes a top compartment, a bottom compartment, and a plurality of individually packaged dental aligners separably connected in a strip. The bottom compartment is configured to receive the plurality of individually packaged dental aligners. The bottom compartment further includes a slot through which an individually packaged dental aligner can be pulled and separated from the strip.

Claims (37)

1. A container for dental aligners, comprising:

a top compartment;

a removable bottom compartment;

a top flap configured to meet together with a portion of the container covering a side of the bottom compartment to close the container such that the top compartment and the bottom compartment are not accessible when the container is closed; and

a plurality of individually packaged dental aligners separably connected in a strip;

wherein the bottom compartment is configured to receive the plurality of individually packaged dental aligners when the bottom compartment is removed from the container, and wherein the bottom compartment further includes a slot through which an individually packaged dental aligner can be pulled and separated from the strip when the bottom compartment is positioned within the container.

2. The container of claim 1 , wherein the top compartment is configured to contain at least one dental supply and/or at least one dental aligner supply.

3. The container of claim 1 , further comprising an insert configured to fit inside the top compartment.

4. The container of claim 3 , wherein the insert is configured to receive one or more items relating to use of the dental aligners.

5. The container of claim 4 , wherein the insert is raised and is removable from the top compartment such that at least a dental appliance can be stored underneath the insert in the top compartment.

6. The container of claim 1 , wherein the slot is configured such that an individually packaged dental aligner can be pulled from the bottom compartment and separated from the strip without at least partially pulling out the bottom compartment from the container.

7. The container of claim 1 , wherein the plurality of individually packaged dental aligners are connected in the strip in an order in which the dental aligners are intended to be worn by a user according to a treatment plan for the user.

8. The container of claim 1 , wherein the portion of the container covering the side of the bottom compartment covers at least the entire side of the bottom compartment.

9. The container of claim 1 , wherein the top flap and the portion of the container covering the side of the bottom compartment each contains a magnet such that the container is configured to close magnetically.

10. A method for packaging dental aligners, comprising:

providing a container including a top compartment and a removable bottom compartment;

loading a plurality of individually packaged dental aligners separably connected in a strip in the bottom compartment when the bottom compartment is removed from the container; and

inserting the loaded bottom compartment into the container, wherein the bottom compartment further includes a slot through which an individually packaged dental aligner can be pulled and separated from the strip when the bottom compartment is positioned within the container;

wherein the container further includes a top flap configured to meet together with a portion of the container covering a side of the bottom compartment to close the container such that the top compartment and the bottom compartment are not accessible when the container is closed.

11. The method of claim 10 , further comprising loading at least one dental supply and/or at least one dental aligner supply in the top compartment.

12. The method of claim 10 , wherein the container further includes an insert configured to fit inside the top compartment.

13. The method of claim 12 , wherein the insert is configured to receive one or more items, and wherein the method further comprises loading the one or more items into the insert.

14. The method of claim 13 , wherein the insert is raised and removable from the top compartment, and wherein the method further comprises:

loading at least one dental appliance in the top compartment; and

placing the insert above the at least one dental appliance in the top compartment.

15. The method of claim 10 , wherein the slot is configured such that an individually packaged dental aligner can be pulled from the bottom compartment and separated from the strip without at least partially pulling out the bottom compartment from the container.

16. The method of claim 10 , wherein the plurality of individually packaged dental aligners are connected in the strip in an order in which the dental aligners are intended to be worn by a user according to a treatment plan for the user.

17. The method of claim 10 , wherein the portion of the container covering the side of the bottom compartment covers at least the entire side of the bottom compartment.

18. The method of claim 10 , wherein the top flap and the portion of the container covering the side of the bottom compartment each contains a magnet such that the container is configured to close magnetically.

19. A container for dental aligners, comprising:

a top compartment;

an insert configured to fit inside the top compartment;

a removable bottom compartment configured to be pulled out of the container;

a top flap configured to meet together with a portion of the container covering a side of the bottom compartment to close the container such that the top compartment and the bottom compartment are not accessible when the container is closed; and

a plurality of individually packaged dental aligners separably connected in a strip in an order in which the dental aligners are intended to be worn by a user according to a treatment plan for the user;

wherein the bottom compartment is configured to receive the plurality of individually packaged dental aligners when the bottom compartment is pulled out of the container, and wherein the bottom compartment further includes a slot through which an individually packaged dental aligner can be pulled from the bottom compartment and separated from the strip without at least partially pulling out the bottom compartment from the container when the bottom compartment is positioned within the container.

20. The container of claim 19 , wherein the insert is raised and is removable from the top compartment such that one or more items can be stored underneath the insert in the top compartment.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2024
From: SDC U.S. SMILEPAY SPV
To: OTIP HOLDING, LLC
Reel/Frame 068178/0379 →
SECURITY INTEREST Recorded Apr 28, 2022
From: SDC U.S. SMILEPAY SPV
To: HPS INVESTMENT PARTNERS, LLC
Reel/Frame 059820/0026 →
RELEASE OF SECURITY INTEREST Recorded Apr 14, 2021
From: JPMORGAN CHASE BANK, N.A.
To: SMILEDIRECTCLUB, LLC
Reel/Frame 055921/0507 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2020
From: SMILEDIRECTCLUB, LLC
To: SDC U.S. SMILEPAY SPV
Reel/Frame 052672/0569 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2020
From: CHAPMAN, JOSH; LACEY, BRITTANY
To: SMILEDIRECTCLUB LLC
Reel/Frame 052380/0059 →
SECURITY INTEREST Recorded Jun 17, 2019
From: SMILEDIRECTCLUB, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049483/0594 →
Continuity (1)
Provisional Application 62783701 · Dec 21, 2018
Cited By (2)
US 12,599,834 US 12,651,663