IP Library Granted Patent US 10,978,684
Granted Patent B2
US 10,978,684 · App. 16/301,315 · Granted Apr 13, 2021

Dual energy storage system and starter battery module

Inventors: Daniel B. Le (Grafton, WI); David R. Boone (Waukesha, WI)
Assignee: CPS Technology Holdings LLC
H01M2/1077B60K6/28B60L50/60B60L58/12B60L58/20B60R16/033H01M10/0525H01M10/06H01M10/48B60L58/18B60Y2200/91B60Y2200/92B60Y2400/112H01M4/131H01M4/525H01M10/052H01M2220/20Y02E60/10Y02T10/70
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Quick Facts
Patent No.
US 10,978,684
App. No.
16/301,315
Granted
Apr 13, 2021
Kind
B2
Abstract

The present disclosure relates to a dual energy storage system that includes a lithium ion battery electrically coupled in parallel with a lead acid battery, where the lithium ion battery and the lead-acid battery are electrically coupled to a vehicle bus, where the lithium ion battery open circuit voltage (OCV) partially matches the lead-acid battery OCV such that the lead-acid battery OCV at 100% of the lead-acid battery state of charge (SOC) is about equal to the lithium ion battery OCV at 50% of the lithium ion battery SOC.

Claims (27)

1. A dual energy storage system, comprising:

a lithium ion battery configured to be electrically coupled in parallel with a lead acid battery, wherein the lithium ion battery and the lead-acid battery are configured to be electrically coupled to a vehicle bus; and

wherein the lithium ion battery open circuit voltage (OCV) partially matches the lead-acid battery OCV such that the lead-acid battery OCV at 100% of the lead-acid battery state of charge (SOC) and the lithium ion battery OCV at 50% of the lithium ion battery SOC are approximately 12.9V.

2. The dual energy storage system of claim 1 , wherein the lithium ion battery has a voltage profile with a slope that is sufficiently larger than a degree of voltage measurement uncertainty associated with measurement electronics of the lithium ion battery to thereby enable robust SOC estimation of the lithium ion battery SOC.

3. The dual energy storage system of claim 1 , wherein the lithium ion battery has five lithium ion battery cells each having a nominal voltage of about 3.26V.

4. The dual energy storage system of claim 1 , wherein the lithium ion battery has four lithium ion battery cells each having a nominal voltage of about 2.6V.

5. The dual energy storage system of claim 1 , wherein the lithium ion battery has a plurality of lithium ion battery cells, wherein each lithium ion battery cell of the plurality of lithium ion battery cells has a cathode formed from one or more cathode active materials selected from the group consisting of: LiNi x Mn y Co z O 2 , where x+y+z=1; LiNi x Co y Al z O 2 , where x+y+z=1; LiCoO 2 ; LiMn 2 O 4 ; LiNiMnO 4 , LiM x Mn 2-x O 4 ; where x may be between 0.35 and 0.65 and M is nickel, chromium, or iron; LiMPO 4 , wherein M is Mn, Co, Ni, Fe, Zn, Cu, Ti, Sn, Zr, V, Al, and mixtures thereof (such as LiNiPO 4 ; LiCoPO 4 ; LiNiMnPO 4 ; LiFePO 4 ; and LiMnFePO 4 ).

6. The dual energy storage system of claim 1 , wherein the lithium ion battery and the lead-acid battery are electrically coupled to the vehicle bus.

7. The dual energy storage system of claim 1 , wherein the lithium ion battery has five lithium ion battery cells.

8. The dual energy storage system of claim 7 , wherein each of the five lithium ion battery cells has a voltage profile with an average slope of approximately 0.0045 V/SOC (%).

9. The dual energy storage system of claim 1 , wherein the lithium ion battery has four lithium ion battery cells.

10. The dual energy storage system of claim 9 , wherein each of the four lithium ion battery cells has a voltage profile with an average slope of approximately 0.0056 V/SOC (%).

11. The dual energy storage system of claim 1 , wherein the lithium ion battery has six lithium ion battery cells.

12. A system, comprising:

a lithium ion battery;

a lead acid battery electrically coupled in parallel with the lithium ion battery; and

a vehicle comprising a vehicle bus establishing an electrical pathway between the lithium ion battery, the lead acid battery, and the vehicle; and

wherein the lithium ion battery open circuit voltage (OCV) partially matches the lead-acid battery OCV such that the lead-acid battery OCV at 100% of the lead-acid battery state of charge (SOC) and the lithium ion battery OCV at 50% of the lithium ion battery SOC are approximately 12.9V.

13. The system of claim 12 , wherein the lithium ion battery cell has a lithium ion battery cell with a nominal voltage of about 2.6 V or a nominal voltage of about 3.26 V.

14. The system of claim 12 , wherein the lithium ion battery has five lithium ion battery cells each having a voltage profile with an average slope of approximately 0.0045 V/SOC (%).

15. The system of claim 12 , wherein the lithium ion battery has four lithium ion battery cells each having a voltage profile with an average slope of approximately 0.0056 V/SOC (%).

16. The dual energy storage system of claim 1 , wherein approximately 12.9 V is within 1% of 12.9 V.

17. The dual energy storage system of claim 1 , wherein approximately 12.9 V is within about 150 mV.

18. The dual energy storage system of claim 1 , wherein the lithium ion battery OCV partially matches the lead-acid battery OCV such that the lead-acid battery OCV at 80% of the lead-acid battery SOC and the lithium ion battery OCV at 20% of the lithium ion battery SOC are approximately the same.

19. The dual energy storage system of claim 18 , wherein the lead-acid battery OCV at 80% of the lead-acid battery SOC and the lithium ion battery OCV at 50% of the lithium ion battery SOC are approximately 12.6V.

20. The dual energy storage system of claim 18 , wherein the lithium ion battery has a voltage profile with a slope that is sufficiently larger than a degree of voltage measurement uncertainty associated with measurement electronics of the lithium ion battery to thereby enable robust SOC estimation of the lithium ion battery SOC.

21. The dual energy storage system of claim 20 , wherein the lithium ion battery has a plurality of lithium ion battery cells, wherein each lithium ion battery cell of the plurality of lithium ion battery cells has a cathode formed from one or more cathode active materials selected from the group consisting of: LiNi x Mn y Co z O 2 , where x+y+z=1; LiNi x Co y Al z O 2 , where x+y+z=1; LiCoO 2 ; LiMn 2 O 4 ; LiNiMnO 4 , LiM x Mn 2-x O 4 ; where x may be between 0.35 and 0.65 and M is nickel, chromium, or iron; LiMPO 4 , wherein M is Mn, Co, Ni, Fe, Zn, Cu, Ti, Sn, Zr, V, Al, and mixtures thereof (such as LiNiPO 4 ; LiCoPO 4 ; LiNiMnPO 4 ; LiFePO 4 ; and LiMnFePO 4 ).

Assignments (5)
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Aug 29, 2019
From: CPS TECHNOLOGY HOLDINGS LLC
To: CITIBANK N.A., AS COLLATERAL AGENT
Reel/Frame 050229/0029 →
ABL PATENT SECURITY AGREEMENT Recorded Aug 29, 2019
From: CPS TECHNOLOGY HOLDINGS LLC
To: CITIBANK N.A., AS COLLATERAL AGENT
Reel/Frame 050229/0079 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 049610 FRAME 0581. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 23, 2019
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: CPS TECHNOLOGY HOLDINGS LLC
Reel/Frame 050156/0732 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2019
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: CPS TECHNOLOGY HOLDINGS, LLC
Reel/Frame 049610/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2018
From: LE, DANIEL B.; BOONE, DAVID R.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 047490/0542 →
Continuity (2)
Provisional Application 62337128 · May 16, 2016
Related Publication 20190198833A1 · Jun 27, 2019