IP Library Granted Patent US 11,040,887
Granted Patent B2
US 11,040,887 · App. 16/310,942 · Granted Jun 22, 2021

Spinel particles, method for producing same and composition and molded article including spinel particles

Inventors: Hironobu Oki (Sakura, JP); Kazuo Itoya (Sakura, JP); Masaki Iida (Sakura, JP); Jian-Jun Yuan (Sakura, JP); Hiroshi Kinoshita (Sakura, JP)
Assignee: DIC Corporation
C01F7/162C01P2002/32C01P2002/52C01P2002/60C01P2002/74C01P2004/62C01P2004/64C01P2006/32C30B9/10
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Quick Facts
Patent No.
US 11,040,887
App. No.
16/310,942
Granted
Jun 22, 2021
Kind
B2
Abstract

Alumina is generally used as an inorganic filler, while spinel, which is known to be lower in thermal conductivity than alumina, is used in applications such as gems, fluorescence emitters, catalyst carriers, adsorbents, photocatalysts and heat-resistant insulating materials, but not expected to be used as a thermally conductive inorganic filler. Thus, an object of the invention is to provide spinel particles having excellent thermal conductive properties. The invention relates to a spinel particle including magnesium, aluminum and oxygen atoms and molybdenum and having a [111] plane crystallite diameter of 220 nm or more.

Claims (21)

1. A spinel particle comprising magnesium, aluminum, and oxygen atoms and molybdenum and having a [111] plane crystallite diameter of 220 nm or more, wherein the molybdenum content in terms of molybdenum oxide based on the spinel particle is 0.3 to 5.0% by mass, and the spinel particle has an average particle diameter of 0.2 to 100 μm.

2. The spinel particle according to claim 1 , which has a [311] plane crystallite diameter of 100 nm or more.

3. The spinel particle according to claim 1 , which has a ratio of the crystalline peak intensity of the [111] plane to the crystalline peak intensity of the [311] plane ([111] plane/[311] plane) of 0.3 or more.

4. A method for producing the spinel particle according to claim 1 , comprising:

a firing step in which a magnesium compound and an aluminum compound are subjected to solid solution formation and crystallization in the presence of molybdenum so that a spinel particle crystal is grown; and

a cooling step in which the spinel particle crystal grown in the firing step is crystallized.

5. The production method according to claim 4 , wherein the aluminum compound contains molybdenum.

6. The production method according to claim 4 , wherein the aluminum compound is aluminum oxide.

7. The production method according to claim 4 , wherein the aluminum compound has a molar ratio of molybdenum element to aluminum element (molybdenum element/aluminum element) of 0.00001 to 0.05.

8. The production method according to claim 4 , wherein the aluminum compound has an average particle diameter of 0.1 to 1,000 μm.

9. A composition comprising the spinel particle according to claim 1 and a resin.

10. The composition according to claim 9 , further comprising a curing agent.

11. The composition according to claim 9 , which is a thermally conductive material.

12. A molded article comprising a product obtained by molding the composition according to claim 9 .

13. The spinel particle according to claim 2 , which has a ratio of the crystalline peak intensity of the [111] plane to the crystalline peak intensity of the [311] plane ([111] plane/[311] plane) of 0.3 or more.

14. A method for producing the spinel particle according to claim 2 , comprising:

a firing step in which a magnesium compound and an aluminum compound are subjected to solid solution formation and crystallization in the presence of molybdenum so that a spinel particle crystal is grown; and

a cooling step in which the spinel particle crystal grown in the firing step is crystallized.

15. The production method according to claim 5 , wherein the aluminum compound is aluminum oxide.

16. The production method according to claim 5 , wherein the aluminum compound has a molar ratio of molybdenum element to aluminum element (molybdenum element/aluminum element) of 0.00001 to 0.05.

17. A composition comprising the spinel particle according to claim 2 and a resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2020
From: OKI, HIRONOBU; ITOYA, KAZUO; IIDA, MASAKI; YUAN, JIAN-JUN; KINOSHITA, HIROSHI
To: DIC CORPORATION
Reel/Frame 054159/0191 →
Continuity (1)
Related Publication 20200308014A1 · Oct 1, 2020