IP Library Granted Patent US 11,669,061
Granted Patent B2
US 11,669,061 · App. 16/314,277 · Granted Jun 6, 2023

Variable refrigerant flow system with predictive control

Inventors: Robert D. Turney (Watertown, WI); Nishith R. Patel (Madison, WI)
Assignee: Johnson Controls Tyco IP Holdings LLP
G05B15/02G05B13/048G06Q10/04G06Q50/06H02J7/35G05B2219/2642G06Q10/00
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Quick Facts
Patent No.
US 11,669,061
App. No.
16/314,277
Granted
Jun 6, 2023
Kind
B2
Abstract

A variable refrigerant flow (VRF) system for a building includes an outdoor VRF unit, a plurality of indoor VRF units, a battery, and a predictive VRF controller. The outdoor VRF unit includes powered VRF components configured to apply heating or cooling to a refrigerant. The indoor VRF units are configured to use the heated or cooled refrigerant to provide heating or cooling to a plurality of building zones. The battery is configured to store electric energy and discharge the stored electric energy for use in powering the powered VRF components. The predictive VRF controller is configured to optimize a predictive cost function to determine an optimal amount of electric energy to purchase from an energy grid and an optimal amount of electric energy to store in the battery or discharge from the battery for use in powering the powered VRF components at each time step of an optimization period.

Claims (59)

1. A variable refrigerant flow (VRF) system for a building, the VRF system comprising:

an outdoor VRF unit comprising one or more powered VRF components configured to apply heating or cooling to a refrigerant;

a plurality of indoor VRF units configured to receive the heated or cooled refrigerant from the outdoor VRF unit and to use the heated or cooled refrigerant to provide heating or cooling to a plurality of building zones;

a battery configured to store electric energy and discharge the stored electric energy for use in powering the powered VRF components; and

a predictive VRF controller configured to optimize a predictive cost function to determine an optimal amount of electric energy to purchase from an energy grid and an optimal amount of electric energy to store in the battery or discharge from the battery for use in powering the powered VRF components at each time step of an optimization period.

2. The VRF system of claim 1 , further comprising one or more photovoltaic panels configured to collect photovoltaic energy;

wherein the predictive VRF controller is configured to determine an optimal amount of the photovoltaic energy to store in the battery and an optimal amount of the photovoltaic energy to be consumed by the powered VRF components at each time step of the optimization period.

3. The VRF system of claim 1 , wherein the outdoor VRF unit comprises a refrigeration circuit including a heat exchanger, a compressor configured to circulate the refrigerant through the heat exchanger, and a fan configured to modulate a rate of heat transfer in the heat exchanger;

wherein the powered VRF components comprise the compressor and the fan;

wherein the predictive cost function accounts for a cost of operating the compressor and the fan at each time step of the optimization period.

4. The VRF system of claim 1 , wherein the predictive cost function accounts for:

a cost of the electric energy purchased from the energy grid; and

a cost savings resulting from discharging the stored electric energy from the battery at each time step of the optimization period.

5. The VRF system of claim 1 , wherein the predictive VRF controller is configured to:

receive energy pricing data defining a cost per unit of the electric energy purchased from the energy grid at each time step of the optimization period; and

use the energy pricing data as inputs to the predictive cost function.

6. The VRF system of claim 1 , wherein the predictive cost function accounts for a demand charge based on a maximum power consumption of the VRF system during a demand charge period that overlaps at least partially with the optimization period;

wherein the predictive VRF controller is configured to receive energy pricing data defining the demand charge and to use the energy pricing data as inputs to the predictive cost function.

7. The VRF system of claim 1 , wherein the predictive VRF controller is configured to:

determine optimal power setpoints for the powered VRF components and for the battery at each time step of the optimization period;

use the optimal power setpoints to determine optimal temperature setpoints for the building zones or the refrigerant at each time step of the optimization period; and

use the optimal temperature setpoints to generate control signals for the powered VRF components and for the battery at each time step of the optimization period.

8. A variable refrigerant flow (VRF) system for a building, the VRF system comprising:

an outdoor VRF unit comprising one or more powered VRF components configured to apply heating or cooling to a refrigerant;

a plurality of indoor VRF units configured to receive the heated or cooled refrigerant from the outdoor VRF unit and to use the heated or cooled refrigerant to provide heating or cooling to a plurality of building zones;

one or more photovoltaic panels configured to collect photovoltaic energy; and

a predictive VRF controller configured to optimize a predictive cost function to determine an optimal amount of electric energy to purchase from an energy grid and an optimal amount of electric energy to be consumed by the powered VRF components at each time step of an optimization period;

wherein the predictive VRF controller is configured to determine an optimal amount of the photovoltaic energy to store in a battery and an optimal amount of the photovoltaic energy to be consumed by the powered VRF components at each time step of the optimization period.

9. The VRF system of claim 8 , wherein the outdoor VRF unit comprises a refrigeration circuit including a heat exchanger, a compressor configured to circulate the refrigerant through the heat exchanger, and a fan configured to modulate a rate of heat transfer in the heat exchanger;

wherein the powered VRF components comprise the compressor and the fan;

wherein the predictive cost function accounts for a cost of operating the compressor and the fan at each time step of the optimization period.

10. The VRF system of claim 8 , wherein the predictive cost function accounts for a cost of the electric energy purchased from the energy grid at each time step of the optimization period.

11. The VRF system of claim 8 , wherein the predictive VRF controller is configured to:

receive energy pricing data defining a cost per unit of electric energy purchased from the energy grid at each time step of the optimization period; and

use the energy pricing data as inputs to the predictive cost function.

12. The VRF system of claim 8 , wherein the predictive cost function accounts for a demand charge based on a maximum power consumption of the VRF system during a demand charge period that overlaps at least partially with the optimization period;

wherein the predictive VRF controller is configured to receive energy pricing data defining the demand charge and to use the energy pricing data as inputs to the predictive cost function.

13. The VRF system of claim 8 , wherein the predictive VRF controller is configured to:

determine optimal power setpoints for the powered VRF components at each time step of the optimization period;

use the optimal power setpoints to determine optimal temperature setpoints for the building zones or the refrigerant at each time step of the optimization period; and

use the optimal temperature setpoints to generate control signals for the powered VRF components at each time step of the optimization period.

14. A method for operating a variable refrigerant flow (VRF) system, the method comprising:

receiving, at a predictive controller of the VRF system, energy pricing data defining energy prices for each of a plurality of time steps in an optimization period;

using the energy pricing data as inputs to a predictive cost function that defines a cost of operating the VRF system over a duration of the optimization period;

optimizing the predictive cost function to determine optimal power setpoints for one or more powered components of the VRF system and for a battery of the VRF system;

using the optimal power setpoints to generate temperature setpoints for a zone temperature or refrigerant temperature affected by the VRF system;

using the temperature setpoints to generate control signals for the powered components of the VRF system; and

operating the powered components of the VRF system to achieve the temperature setpoints.

15. The method of claim 14 , wherein optimizing the predictive cost function comprises determining an optimal amount of electric energy to purchase from an energy grid and an optimal amount of electric energy to store in the battery or discharge from the battery for use in powering the powered components of the VRF system at each time step of the optimization period.

16. The method of claim 14 , further comprising operating a refrigeration circuit in an outdoor VRF unit of the VRF system to apply heating or cooling to a refrigerant, the refrigeration circuit comprising a heat exchanger, a compressor configured to circulate the refrigerant through the heat exchanger, and a fan configured to modulate a rate of heat transfer in the heat exchanger;

wherein the powered components of the VRF system comprise the compressor and the fan of the outdoor VRF unit;

wherein the predictive cost function accounts for a cost of operating the compressor and the fan at each time step of the optimization period.

17. The method of claim 14 , further comprising operating a fan of an indoor VRF unit of the VRF system to transfer heat between the refrigerant and one or more building zones;

wherein the powered components of the VRF system comprise the fan of the indoor VRF unit.

18. The method of claim 14 , wherein the predictive cost function accounts for a demand charge based on a maximum power consumption of the VRF system during a demand charge period that overlaps at least partially with the optimization period;

the method further comprising using the energy pricing data as inputs to the predictive cost function to define the demand charge.

19. The method of claim 14 , further comprising:

obtaining photovoltaic energy from one or more photovoltaic panels of the VRF system; and

determining an optimal amount of the photovoltaic energy to store in the battery and an optimal amount of the photovoltaic energy to be consumed by the powered components of the VRF system at each time step of the optimization period.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067056/0552 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 4, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058959/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2020
From: TURNEY, ROBERT D.; PATEL, NISHITH R.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 054401/0648 →
Continuity (4)
Provisional Application 62511809 · May 26, 2017
Provisional Application 62491059 · Apr 27, 2017
Provisional Application 62357338 · Jun 30, 2016
Related Publication 20190235453A1 · Aug 1, 2019