IP Library Granted Patent US 11,858,743
Granted Patent B2
US 11,858,743 · App. 16/315,673 · Granted Jan 2, 2024

Method for the order-picking of articles, and order-picking station

Inventors: Alexander Bauman (Wels, AT); Timothy Lindley (Schwerte, DE); Harald Johannes Schroepf (Wels, AT); Matthias Stoetzner (Wels, AT)
Assignee: TGW Logistics Group GmbH
B65G1/1378B07C3/008B07C3/08B65G47/48
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,858,743
App. No.
16/315,673
Granted
Jan 2, 2024
Kind
B2
Abstract

The invention relates to a method for order picking of items at a picking station, wherein the source containers ( 5 ) are transported to a retrieval position ( 33 ) in an arbitrary sequence, and the target containers ( 27 ) are provided in a sorting buffer ( 36 ) with buffer positions ( 39 ) ahead of a single loading position ( 35 ). A first target container is transported back into the sorting buffer for processing of different order lines after placement of an item for a first order line, and is temporarily buffered at a sorting position ( 42 ) until a source container with an item for a second order line is conveyed onward into a buffer track section ( 23 ) provided upstream of the retrieval position. A second target container is transported back into the sorting buffer for processing of different order lines after placement of an item for a first order line, and is moved via a second sorting position to one of the buffer positions and subsequently to the loading position if a source container with an item for a second order line has already been transported into the buffer track section. In addition, the invention relates to a picking station.

Claims (139)

1. A method for order picking of items at a picking station ( 2 ), comprising the steps:

acquisition of orders, each having one or more order lines, wherein each order line specifies at least one item by an item type and a quantity ordered,

retrieval of source containers ( 5 ) from a warehouse ( 1 ), and transport of the source containers ( 5 ) from the warehouse ( 1 ) to the picking station ( 2 ) having a single retrieval position ( 33 ),

detection of a sequence of the source containers ( 5 ) in which at least some of the source containers ( 5 ) are delivered to the retrieval position ( 33 ),

sequentially providing of the source containers ( 5 ) at the retrieval position ( 33 ),

providing of target containers ( 27 ) for orders, each having one or more order lines, in a sorting buffer ( 36 ) with a plurality of buffer positions ( 39 ) ahead of a single loading position ( 35 ),

sorting of the target containers ( 27 ) by the sorting buffer ( 36 ) into a sequence that is determined as a function of the sequence in which the source containers ( 5 ) are provided at the retrieval position ( 33 ),

transport of the target containers ( 27 ) in the sorted sequence and one after the other from the sorting buffer ( 36 ) to the loading position ( 35 ), wherein transport of the source containers ( 5 ) from the warehouse ( 1 ) to the retrieval position ( 33 ) and transport of the target containers ( 27 ) from the sorting buffer ( 36 ) to the loading position ( 35 ) are coordinated with one another such that one source container ( 5 ) and one target container ( 27 ) for one order arrive at the retrieval position ( 33 ) and the loading position ( 35 ) approximately simultaneously,

removing of an item from the source container ( 5 ) that is provided at the retrieval position ( 33 ), and placing of the item in the target container ( 27 ) that is provided at the loading position ( 35 ), in accordance with an order,

return transport of a target container ( 27 ) from the loading position ( 35 ) into the sorting buffer ( 36 ) if the order assigned to this target container ( 27 ) still contains an unprocessed order line,

wherein

a first target container ( 27 ) for processing of different order lines for at least one order is transported back into the sorting buffer ( 36 ) after placing of an item for a first order line, and is temporarily buffered at a first sorting position ( 42 ) at least until a source container ( 5 ) with an item for a second order line is conveyed into a buffer track section ( 23 ) provided upstream of the retrieval position ( 33 ), and said first target container ( 27 ) is moved from the first sorting position ( 42 ) to one of the buffer positions ( 39 ) and subsequently to the loading position ( 35 ) once the source container ( 5 ) having an item for a second order line has been transported into the buffer track section ( 23 ), and

a second target container ( 27 ) for processing of different order lines for at least one order is transported back into the sorting buffer ( 36 ) after placing of an item for a first order line, and is moved over a second sorting position ( 42 ) to one of the buffer positions ( 39 ) and subsequently to the loading position ( 35 ) if a source container ( 5 ) with an item for a second order line has already been transported into a buffer track section ( 23 ) provided upstream of the retrieval position ( 33 ).

2. The method according to claim 1 , comprising the steps:

retrieval of the source containers ( 5 ) from the warehouse ( 1 ) by means of a source container distribution system ( 3 ) having at least one storage and retrieval device ( 9 ) and a source container conveyor system between the warehouse ( 1 ) and the picking station ( 2 ), wherein the source container conveyor system comprises at least the buffer track section ( 23 ) for transport of the source containers ( 5 ) to the retrieval position ( 33 ),

transport of the source containers ( 5 ) in random (chaotic) sequence on the source container conveyor system from the at least one storage and retrieval device ( 9 ) to the retrieval position ( 33 ), and

determination, at a sequence determination point ( 52 ) that is located along the transport path between the at least one storage and retrieval device ( 9 ) and the retrieval position ( 33 ), of the random (chaotic) sequence of the source containers ( 5 ) that are required for processing of different order lines for at least one order.

3. The method according to claim 1 , comprising the steps:

determination of a modified sequence of the source containers ( 5 ), wherein the source containers ( 5 ) are to be transported in the modified sequence to the retrieval position ( 33 ),

changing the sequence of the source containers ( 5 ) into the modified sequence by discharge, from the buffer track section ( 23 ) into a bypass buffer ( 21 ), of at least one source container ( 5 ) that is ahead in the sequence in order to move at least one source container ( 5 ) that is behind in the sequence past the at least one source container ( 5 ) in the bypass buffer ( 21 ), and by feeding of the at least one source container ( 5 ) from the bypass buffer ( 21 ) back into the buffer track section ( 23 ) in order to insert the at least one source container ( 5 ) from the bypass buffer ( 21 ) behind the at least one source container ( 5 ) in the buffer track section ( 23 ),

sequentially providing at the retrieval position ( 33 ) of at least some of the source containers ( 5 ) in the modified sequence.

4. The method according to claim 1 , comprising the steps:

providing of a target container distribution system ( 4 ) having the sorting buffer ( 36 ) and a target container conveyor system having a conveyor device ( 29 ) for transport of empty target containers ( 27 ) either to the sorting buffer ( 36 ) or to the loading position ( 35 ) while bypassing the sorting buffer ( 36 ), evaluation of the sequence of the source containers ( 5 ) in the buffer track section ( 23 ) that are required for processing of order lines for different orders,

evaluation of the target containers ( 27 ) present in the sorting buffer ( 36 ),

triggering of a control signal once it has been ascertained that a source container ( 5 ) for processing of one or more order lines for an order is being conveyed in the buffer track section ( 23 ) and a target container ( 27 ) must be requested in addition to the target containers ( 27 ) in the sorting buffer ( 36 ),

identification of the empty target container ( 27 ) and assignment to the order,

transport of the empty target container ( 27 ) either to the sorting buffer ( 36 ) or to the loading position ( 35 ) after the triggering of a control signal, and by the control signal the conveyor device ( 29 ) is controlled by the control unit ( 26 ) such that the empty target container ( 27 ) is transported either to the sorting buffer ( 36 ) or to the loading position ( 35 ) for processing of the at least one order line for the order.

5. The method according to claim 1 , comprising the steps:

providing of a first source container ( 5 ) at the retrieval position ( 33 ) for sequential processing of at least one first order line having multiple items for a first order,

removing of an item from the first source container ( 5 ) that is provided at the retrieval position ( 33 ), and placing of the item in a first target container ( 27 ) that is provided at the loading position ( 35 ), in accordance with the first order if the first target container ( 27 ) has available space to receive the item,

triggering of a control signal after the last retrieval of an item from the first source container ( 5 ) or once it has been ascertained that an item cannot be placed in the first target container ( 27 ), and by the control signal

a conveyor device of a source container distribution system ( 3 ) arranged between the retrieval position ( 33 ) and the buffer track section ( 23 ) is controlled by a control unit ( 26 ) such that the first source container ( 5 ) is conveyed from the retrieval position ( 33 ) to the buffer track section ( 23 ),

the buffer track section ( 23 ) and a conveyor unit ( 49 ) at the retrieval position ( 33 ) are controlled by the control unit ( 26 ) such that a second source container ( 5 ) is transported to the retrieval position ( 33 ) for processing of one or more order lines for a second order, and

a conveyor unit ( 50 ) at the loading position ( 35 ) and a conveyor unit ( 31 ) of a target container distribution system ( 4 ) are controlled by the control unit ( 26 ) such that the first target container ( 27 ) is transported away from the loading position ( 35 ), and a second target container ( 27 ) is delivered to the loading position ( 35 ),

providing of the second source container ( 5 ) at the retrieval position ( 33 ) for processing of at least one or more order lines for the second order,

removing of an item from the second source container ( 5 ) that is provided at the retrieval position ( 33 ), and placing of the item in a second target container ( 27 ) that is provided at the loading position ( 35 ), in accordance with the second order,

transfer of the first source container ( 5 ) from the conveyor device to the buffer track section ( 23 ),

transport of the first source container ( 5 ) from the buffer track section to the retrieval position ( 33 ),

repeatedly providing of the first source container ( 5 ) at the retrieval position ( 33 ) for the purpose of picking the remaining items of the first order line,

removing of an item from the first source container ( 5 ) that is provided at the retrieval position ( 33 ), and placing of the item in a second target container ( 27 ) that is provided at the loading position ( 35 ), in accordance with the first order.

6. The method according to claim 5 , comprising the steps:

providing of a target container distribution system ( 4 ) having the sorting buffer ( 36 ) and a target container conveyor system for transport of empty target containers ( 27 ) to the loading position ( 35 ) while bypassing the sorting buffer ( 36 ),

identification of an empty target container ( 27 ) and assignment to an acquired order,

request and transport of the empty target container ( 27 ) to the loading position ( 35 ) after the triggering of a control signal following the last removal of an item from the first source container ( 5 ), and by the control signal the target container conveyor system is controlled by the control unit ( 26 ) such that the empty target container ( 27 ) is transported to the loading position ( 35 ) for processing of the at least one first order line for the first order.

7. The method according to claim 1 , comprising the steps:

acquisition of at least one item-specific parameter for each item of an order having one or more order lines, wherein the item-specific parameter is chosen from the group comprising measurement, weight, volume and/or geometric shape,

determination of an order-specific parameter based on the one or more order lines that are processed for an order and on the item-specific parameters for each item,

determination of a load-specific parameter of at least one first target container ( 27 ) into which the items for the said order are to be placed,

determination of the number of second target containers ( 27 ) additionally required for processing of the said order based on the order-specific parameter and load-specific parameter if an item cannot be placed in the first target container ( 27 ),

providing of at least a first source container ( 5 ) at the retrieval position ( 33 ) for processing of at least one first order line for the order,

providing of the first target container ( 27 ) at the loading position ( 35 ) for processing of one or more order lines for the order,

removing of an item from at least the first source container ( 5 ), and placing of the item in the first target container ( 27 ) in accordance with the order,

triggering of a control signal after the delivery of an item as the last item for the first target container ( 27 ), and by the control signal a conveyor unit ( 50 ) at the loading position ( 35 ) is controlled by the control unit ( 26 ) such that the completed first target container ( 27 ) is transported away from the loading position ( 35 ) and a second target container ( 27 ) is delivered to the loading position ( 35 ),

providing of at least the second target container ( 27 ) at the loading position ( 35 ) for processing of at least one order line for the order,

removing of an item from the first source container ( 5 ), and placing of the item in the second target container ( 27 ) in accordance with the order.

8. The method according to claim 7 , comprising the steps:

providing of a target container distribution system ( 4 ) having the sorting buffer ( 36 ) and a target container conveyor system having a conveyor device ( 29 ) for transport of empty target containers ( 27 ) to the loading position ( 35 ) while bypassing the sorting buffer ( 36 ),

identification of an empty target container ( 27 ) and assignment to an acquired order,

request and transport of the empty target container ( 27 ) to the loading position ( 35 ) after the triggering of a control signal following the delivery of an item as the last item for the first target container ( 27 ), and by the control signal the conveyor device ( 29 ) is controlled by the control unit ( 26 ) such that the empty target container ( 27 ) is transported to the loading position ( 35 ) for processing of the at least one order line for the order.

9. The method according to claim 1 , comprising the steps:

acquisition of at least one item-specific parameter for each item of an order having one or more order lines, wherein the item-specific parameter is chosen from the group comprising measurement, weight, volume and/or geometric shape,

determination of an order-specific parameter based on the one or more order lines that are processed for an order and on the item-specific parameters for each item,

determination of a load-specific parameter of at least one first target container ( 27 ) into which the items for the said order are to be placed,

determination of the number of second target containers ( 27 ) additionally required for processing of the said order based on the order-specific parameter and load-specific parameter if an item cannot be placed in the first target container ( 27 ),

triggering of a control signal once it has been ascertained that an item cannot be placed in the first target container ( 27 ), and by the control signal at least one conveyor unit ( 47 ) in the sorting buffer ( 36 ) is controlled by the control unit ( 26 ) such that the first target container ( 27 ) that cannot be filled further is transported away from the sorting buffer ( 36 ) on a target container conveyor system for removal of the first target container ( 27 ),

providing of at least a first source container ( 5 ) at the retrieval position ( 33 ) for processing of at least a first order line for the order,

providing of the second target container ( 27 ) at the loading position ( 35 ) for processing of one or more order lines for the order,

removing of an item from at least the first source container ( 5 ), and placing of the item in the second target container ( 27 ) in accordance with the order.

10. The method according to claim 9 , comprising the steps:

providing of a target container distribution system ( 4 ) having the sorting buffer ( 36 ) and a target container conveyor system having a conveyor device ( 29 ) for transport of empty target containers ( 27 ) to the loading position ( 35 ) while bypassing the sorting buffer ( 36 ),

identification of an empty target container ( 27 ) and assignment to an acquired order,

request and transport of the empty target container ( 27 ) to the loading position ( 35 ) after the triggering of a control signal once it has been ascertained that an item cannot be placed in the first target container ( 27 ), and by the control signal the conveyor device ( 29 ) is controlled by the control unit ( 26 ) such that the empty target container ( 27 ) is transported to the loading position ( 35 ) for processing of the at least one order line for the order.

11. A picking station ( 2 ) for picking of items, wherein the picking station ( 2 ) is connected to a source container distribution system ( 3 ) and a target container distribution system ( 4 ), the picking station ( 2 ) comprising:

a delivery device ( 32 ) for providing of a source container ( 5 ) at a single retrieval position ( 33 ),

a delivery device ( 34 ) for providing of a target container ( 27 ) at a single loading position ( 35 ),

a sorting buffer ( 36 ) configured to provide target containers ( 27 ) sorted into a sequence, having

a plurality of buffer positions ( 39 ) ahead of the single loading position ( 35 ) and arranged one behind the other in a delivery direction on a first conveyor device ( 37 ),

a plurality of sorting positions ( 42 ) arranged one behind the other in a return direction on a second conveyor device ( 40 ), and

third conveyor devices ( 43 ) connecting the sorting positions ( 42 ) with the buffer positions ( 39 ) in terms of conveying,

wherein the first conveyor device ( 37 ) and the second conveyor device ( 40 ) are connected to one another by a fourth conveyor device ( 48 ) in order to convey the target containers ( 27 ) from the sorting buffer ( 36 ) to the loading position ( 35 ), and to convey them away from the loading position ( 35 ) to the sorting buffer ( 36 ), for processing of different order lines for at least one order,

wherein the first conveyor device ( 37 ) has at least one conveyor unit ( 44 ) for transport of the target containers ( 27 ), and the second conveyor device ( 40 ) has at least one conveyor unit ( 45 ) for transport of the target containers ( 27 ),

wherein conveyor units ( 46 , 47 ) for transport of the target containers ( 27 ) are assigned to the buffer positions ( 39 ) and to the sorting positions ( 42 ), and

wherein the delivery device ( 34 ) is configured with the single loading position ( 35 ) on the fourth conveyor device ( 48 ), and

a control unit ( 26 ) configured to selectively control the conveyor units ( 44 , 45 , 46 , 47 ) so that the target containers ( 27 ) in the sorting buffer ( 36 ) are sorted into a sequence that is determined as a function of the sequence in which the source containers ( 5 ) are provided at the retrieval position ( 33 ), and so that a source container ( 5 ) and a target container ( 27 ) for an order arrive at the retrieval position ( 33 ) and loading position ( 35 ) approximately simultaneously.

12. The picking station according to claim 11 , wherein the source container distribution system ( 3 ) has, connected to the buffer track section ( 23 ), a bypass buffer ( 21 ) with a conveyor unit ( 22 ), and the control unit ( 26 ) is configured to evaluate the sequence of the source containers ( 5 ) that are required for processing of different order lines for at least one order and to determine a modified sequence in which the source containers ( 5 ) are to be transported to the retrieval position ( 33 ), and the control unit ( 26 ) controls the conveyor unit ( 22 ) in order to discharge, from the buffer track section ( 23 ) into the bypass buffer ( 21 ), at least one source container ( 5 ) that is ahead in the sequence in order to move at least one source container ( 5 ) that is behind in the sequence past the source container ( 5 ) in the bypass buffer ( 21 ), and after that to feed the at least one source container ( 5 ) from the bypass buffer ( 21 ) into the buffer track section ( 23 ).

13. The picking station according to claim 11 , wherein the source container distribution system ( 3 ) has, connecting to the buffer track section ( 23 ), a conveyor device with a conveyor unit ( 25 ), and the control unit ( 26 ) is configured to process a control signal after the last retrieval of an item from the source container ( 5 ), and, based on the control signal, the control unit ( 26 ) controls the conveyor unit ( 25 ) in order to convey the first source container ( 5 ) from the retrieval position ( 33 ) to the buffer track section ( 23 ) after the retrieval of the at least one item.

14. The picking station according to claim 11 , wherein the target container distribution system ( 4 ) has a target container conveyor system for delivery of empty or partially picked target containers ( 27 ) to the loading position ( 35 ) and for removal of loaded target containers ( 27 ) from the loading position ( 35 ), wherein the target container conveyor system for removal of loaded target containers ( 27 ) from the loading position ( 35 ) and the source container conveyor system for removal of source containers ( 5 ) from the retrieval position ( 33 ) are connected to one another by a conveyor device ( 30 ) having a conveyor unit ( 31 ), and the control unit ( 26 ) controls the conveyor unit ( 31 ) in order to discharge the target containers ( 27 ) from the target container distribution system ( 4 ) to the source container distribution system ( 3 ).

15. The picking station according to claim 11 , wherein the target container distribution system ( 4 ) has a target container conveyor system for delivery of empty or partially picked target containers ( 27 ) to the loading position ( 35 ) and for removal of loaded target containers ( 27 ) from the loading position ( 35 ), wherein the target container conveyor system for delivery of empty or partially picked target containers ( 27 ) to the loading position ( 35 ) connects to the delivery device ( 34 ) with the loading position ( 35 ), and the target container conveyor system for removal of loaded target containers ( 27 ) from the loading position ( 35 ) connects to the delivery device ( 34 ) with the loading position ( 35 ).

16. The picking station according to claim 11 , wherein the target container distribution system ( 4 ) has a target container conveyor system for delivery of empty or partially picked target containers ( 27 ) to the loading position ( 35 ) and for removal of loaded target containers ( 27 ) from the loading position ( 35 ), wherein the target container conveyor system for delivery of empty or partially picked target containers ( 27 ) to the loading position ( 35 ) connects to the first conveyor device ( 37 ) or second conveyor device ( 40 ) of the sorting buffer ( 36 ), and the target container conveyor system for removal of loaded target containers ( 27 ) from the loading position ( 35 ) connects to the delivery device ( 34 ) with the loading position ( 35 ).

17. The picking station according to claim 11 , wherein the delivery direction of the first conveyor device ( 37 ) and the return direction of the second conveyor device ( 40 ) are opposite.

18. The picking station according to claim 11 , wherein the sorting buffer ( 36 ) has a maximum of 20 sorting positions ( 42 ) and a maximum of 20 buffer positions ( 39 ).

19. A method for picking of returned items at a picking station ( 2 ), comprising the steps:

providing of returned-item containers ( 53 ) having returned items, wherein some of the returned-item containers ( 53 ) respectively contain different returned items (mixed items),

detection (identification) of the returned-item containers ( 53 ) and returned items that are placed in the returned-item containers ( 53 ),

acquisition of return orders for the returned items,

transport of the returned-item containers ( 53 ) to a sorting buffer ( 36 ) having a plurality of buffer positions ( 39 ) ahead of a retrieval position ( 33 ),

providing of at least some returned-item containers ( 53 ) in the sorting buffer ( 36 ) for return orders,

retrieval of source containers ( 5 ) from a warehouse ( 1 ), and transport of the source containers ( 5 ) in which the returned items are to be placed from the warehouse ( 1 ) to the picking station ( 2 ) having a loading position ( 35 ),

detection of a sequence of the source containers ( 5 ) in which at least some of the source containers ( 5 ) are delivered to the loading position ( 35 ),

sequentially providing of the source containers ( 5 ) at the loading position ( 35 ),

sorting of the returned-item containers ( 53 ) by the sorting buffer ( 36 ) into a sequence that is determined as a function of the sequence in which the source containers ( 5 ) are provided at the loading position ( 35 ),

transport of the returned-item containers ( 53 ) in the sorted sequence and one after the other from the sorting buffer ( 36 ) to the retrieval position ( 33 ), wherein transport of the source containers ( 5 ) from the warehouse ( 1 ) to the loading position ( 35 ) and transport of the returned-item containers ( 53 ) from the sorting buffer ( 36 ) to the retrieval position ( 33 ) are coordinated with one another such that one source container ( 5 ) and one returned-item container ( 53 ) for one return order arrive at the loading position ( 35 ) and the retrieval position ( 33 ) approximately simultaneously,

removing of a returned item from the returned-item container ( 53 ) that is provided at the retrieval position ( 33 ), and placing of this returned item in the source container ( 5 ) that is provided at the loading position ( 35 ), in accordance with a return order,

return transport of a returned-item container ( 53 ) from the retrieval position ( 33 ) into the sorting buffer ( 36 ) if the returned-item container ( 53 ) still contains a returned item,

wherein

a first returned-item container ( 53 ) for processing of return orders is transported back into the sorting buffer ( 36 ) after placing of a returned item for a first return order, and is temporarily buffered at a first sorting position ( 42 ) at least until a source container ( 5 ) for placing of a returned item for a second return order is conveyed into a buffer track section ( 23 ) provided upstream of the loading position ( 35 ), and said first returned-item container ( 53 ) is moved from the first sorting position ( 42 ) to one of the buffer positions ( 39 ) and subsequently to the retrieval position ( 33 ) once the source container ( 5 ) for placing of a returned item for a second return order has been transported into the buffer track section ( 23 ), and

a second returned-item container ( 53 ) for processing of return orders is transported back into the sorting buffer ( 36 ) after placing of a returned item for a first return order, and the second returned-item container ( 53 ) is moved over a second sorting position ( 42 ) to one of the buffer positions ( 39 ) and subsequently to the retrieval position ( 33 ) if a source container ( 5 ) for placing of a returned item for a second return order has already been transported into the buffer track section ( 23 ) provided upstream of the loading position ( 35 ).

20. The method according to claim 19 , comprising the steps:

retrieval of the source containers ( 5 ) from the warehouse ( 1 ) by means of a source container distribution system ( 3 ) having at least one storage and retrieval device ( 9 ) and a source container conveyor system between the warehouse ( 1 ) and the picking station ( 2 ), wherein the source container conveyor system comprises at least the buffer track section ( 23 ) for transport of the source containers ( 5 ) to the loading position ( 35 ),

transport of the source containers ( 5 ) in random (chaotic) sequence on the source container conveyor system from the at least one storage and retrieval device ( 9 ) to the loading position ( 35 ), and

determination, at a sequence determination point ( 52 ) that is located along the transport path between the at least one storage and retrieval device ( 9 ) and the loading position ( 35 ), of the random (chaotic) sequence of the source containers ( 5 ) that are required for processing of different return orders.

21. The method according to claim 19 , comprising the steps:

determination of a modified sequence of the source containers ( 5 ), in which the source containers are to be transported to the loading position ( 35 ),

changing the sequence of the source containers ( 5 ) into the modified sequence by discharge, from the buffer track section ( 23 ) into a bypass buffer ( 21 ), of at least one source container ( 5 ) that is ahead in the sequence in order to move at least one source container ( 5 ) that is behind in the sequence past the at least one source container ( 5 ) in the bypass buffer ( 21 ), and by feeding of the at least one source container ( 5 ) from the bypass buffer ( 21 ) back into the buffer track section ( 23 ) in order to insert the at least one source container ( 5 ) from the bypass buffer ( 21 ) behind the at least one source container ( 5 ) in the buffer track section ( 23 ),

sequentially providing at the loading position ( 35 ) of at least some of the source containers ( 5 ) in the modified sequence.

22. The method according to claim 19 , comprising the steps:

transport of at least some of the returned-item containers ( 53 ) from a staging position ( 54 ) to the sorting buffer ( 36 ) by a returned-item conveyor system,

transfer of at least some of the returned-item containers ( 53 ) into the sorting buffer ( 36 ),

transport of the returned-item containers ( 53 ) from the sorting buffer ( 36 ) to the retrieval position ( 33 ) in the sorted sequence and one after the other.

23. The method according to claim 19 , comprising the steps:

transport of at least some of the returned-item containers ( 53 ) from a staging position ( 54 ) to the retrieval position ( 33 ) by a returned-item conveyor system while bypassing the sorting buffer ( 36 ).

24. A picking station ( 2 ) for picking of returned items, wherein the picking station ( 2 ) is connected to a source container distribution system ( 3 ) and a returned-item container distribution system ( 4 ′), the picking station ( 2 ) comprising:

a delivery device ( 32 ) for providing of a source container ( 5 ) at a loading position ( 35 ),

a delivery device ( 34 ) for providing of a returned-item container ( 53 ) at a retrieval position ( 33 ),

a sorting buffer ( 36 ) configured to provide returned-item containers ( 53 ) sorted into a sequence, having

a plurality of buffer positions ( 39 ) ahead of the retrieval position ( 33 ) and arranged one behind the other in a delivery direction on a first conveyor device ( 37 ),

a plurality of sorting positions ( 42 ) arranged one behind the other in a return direction on a second conveyor device ( 40 ), and

third conveyor devices ( 43 ) connecting the sorting positions ( 42 ) with the buffer positions ( 39 ),

wherein the first conveyor device ( 37 ) and the second conveyor device ( 40 ) are connected to one another by a fourth conveyor device ( 48 ) in order to convey the returned-item containers ( 53 ) from the sorting buffer ( 36 ) to the retrieval position ( 33 ), and to convey them away from the retrieval position ( 33 ) to the sorting buffer ( 36 ), for processing of return orders,

wherein the first conveyor device ( 37 ) has at least one conveyor unit ( 44 ) for transport of the returned-item containers ( 53 ), and the second conveyor device ( 40 ) has at least one conveyor unit ( 45 ) for transport of the returned-item containers ( 53 ),

wherein conveyor units ( 46 , 47 ) for transport of the returned-item containers ( 53 ) are assigned to the buffer positions ( 39 ) and to the sorting positions ( 42 ), and

wherein the delivery device ( 34 ) is configured with the single loading position ( 35 ) on the fourth conveyor device ( 48 ), and

a control unit ( 26 ) configured to selectively control the conveyor units ( 44 , 45 , 46 , 47 ) so that the returned-item containers ( 53 ) in the sorting buffer ( 36 ) are sorted into a sequence that is determined as a function of the sequence in which the source containers ( 5 ) are provided at the loading position ( 35 ), and so that a source container ( 5 ) and a returned-item container ( 53 ) for an order arrive at the loading position ( 35 ) and retrieval position ( 33 ) approximately simultaneously.

25. The picking station according to claim 24 , wherein the source container distribution system ( 3 ) has, connected to the buffer track section ( 23 ), a bypass buffer ( 21 ) with a conveyor unit ( 22 ), and the control unit ( 26 ) is configured to evaluate the sequence of the source containers ( 5 ) that are required for processing of return orders and to determine a modified sequence in which the source containers ( 5 ) are to be transported to the loading position ( 35 ), and the control unit ( 26 ) controls the conveyor unit ( 22 ) in order to discharge, from the buffer track section ( 23 ) to the bypass buffer ( 21 ), at least one source container ( 5 ) that is ahead in the sequence in order to move at least one source container ( 5 ) that is behind in the sequence past the source container ( 5 ) in the bypass buffer ( 21 ), and after that to feed the at least one source container ( 5 ) from the bypass buffer ( 21 ) onto the buffer track section ( 23 ).

26. The picking station according to claim 24 , wherein the source container distribution system ( 3 ) has, connected to the buffer track section ( 23 ), a conveyor device with a conveyor unit ( 25 ), and the control unit ( 26 ) is configured to process a control signal after the last transfer of a returned item into the source container ( 5 ), and, based on the control signal, the control unit ( 26 ) controls the conveyor unit ( 25 ) in order to convey the source container ( 5 ) from the loading position ( 35 ) to the buffer track section ( 23 ) after the transfer of the returned item.

27. The picking station according to claim 24 , wherein the returned-item container distribution system ( 4 ′) has a staging position for providing of the filled returned-item containers ( 53 ) and a returned-item conveyor system for delivery of the filled returned-item containers ( 53 ) to the sorting buffer ( 36 ) and for removal of emptied returned-item containers ( 53 ) from the retrieval position ( 33 ), wherein the returned-item conveyor system for removal of emptied returned-item containers ( 53 ) from the retrieval position ( 33 ) and the source container conveyor system for removal of source containers ( 5 ) from the loading position ( 35 ) are connected to one another by a conveyor device ( 30 ′) with a conveyor unit ( 31 ), and the control unit ( 26 ) controls the conveyor unit ( 31 ) in order to discharge the returned-item containers ( 53 ) from the returned-item container distribution system ( 4 ′) to the source container distribution system ( 3 ).

28. The picking station according to claim 24 , wherein the returned-item container distribution system ( 4 ′) has a staging position for providing of the filled returned-item containers ( 53 ) and a returned-item conveyor system for delivery of the filled returned-item containers ( 53 ) to the retrieval position ( 33 ) and for removal of emptied returned-item containers ( 53 ) from the retrieval position ( 33 ), wherein the returned-item conveyor system for delivery of the filled returned-item containers ( 53 ) to the retrieval position ( 33 ) connects to the sorting buffer ( 36 ) or to the delivery device ( 34 ) with the retrieval position ( 33 ), and the returned-item conveyor system for removal of emptied returned-item containers ( 53 ) from the retrieval position ( 33 ) connects to the delivery device ( 34 ) with the retrieval position ( 33 ).

29. The picking station according to claim 24 , wherein the delivery direction of the first conveyor device ( 37 ) and the return direction of the second conveyor device ( 40 ) are opposite.

30. The picking station according to claim 24 , wherein the sorting buffer ( 36 ) has a maximum of 20 sorting positions ( 42 ) and a maximum of 20 buffer positions ( 39 ).

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2025
From: TGW HOLDING GMBH
To: TGW LOGISTICS GMBH
Reel/Frame 071153/0419 →
CHANGE OF NAME Recorded May 19, 2025
From: TGW LOGISTICS GROUP GMBH
To: TGW HOLDING GMBH
Reel/Frame 071295/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2023
From: TGW LOGISTICS GROUP GMBH
To: TGW LOGISTICS GROUP GMBH
Reel/Frame 064480/0785 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2019
From: BAUMAN, ALEXANDER; LINDLEY, TIMOTHY; SCHROEPF, HARALD JOHANNES; STOETZNER, MATTHIAS
To: TGW LOGISTICS GROUP GMBH
Reel/Frame 048737/0727 →
Priority Claims (1)
AT A 50610/2016 · Jul 8, 2016 · national
Continuity (1)
Related Publication 20230002161A1 · Jan 5, 2023
Cited By (3)
US 12,312,172 US 12,404,107 US 12,427,656