IP Library Granted Patent US 11,577,971
Granted Patent B2
US 11,577,971 · App. 16/317,776 · Granted Feb 14, 2023

Composition for forming reverse osmosis membrane protection layer, method for preparing reverse osmosis membrane using same, reverse osmosis membrane, and water treatment module

Inventors: Ayoung Lee (Daejeon, KR); Sung Kyung Park (Daejeon, KR); Chong Kyu Shin (Daejeon, KR); Bong Ju Kwak (Daejeon, KR)
Assignee: LG CHEM, LTD.
C02F1/441B01D61/025B01D67/0006B01D67/0088B01D69/02B01D69/12B01D69/125B01D71/06B01D71/38B01D71/52B01D71/56C02F1/44C08J7/0427C09D129/04B01D69/10B01D2323/30B01D2323/32B01D2323/40B01D2325/36C08J2379/08C08J2429/04C08J2471/02
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Quick Facts
Patent No.
US 11,577,971
App. No.
16/317,776
Granted
Feb 14, 2023
Kind
B2
Abstract

The present specification provides a composition comprising a material of Chemical Formula 1: having a molecular weight of 500,000 to 700,000 where R1 and R2 are the same as or different from each other, and each independently is hydrogen, deuterium, or an alkyl group, and n is from 10,000 to 20,000, for forming a reverse osmosis membrane protective layer, a method for preparing a reverse osmosis membrane using the same, a reverse osmosis membrane and a water-treatment module.

Claims (31)

1. A composition for forming a reverse osmosis membrane protective layer, comprising a hydrophilic polymer, glutaraldehyde as a crosslinking agent, and a compound of Chemical Formula 1 having a weight average molecular weight of 500,000 to 700,000:

wherein:

R1 and R2 are the same as or different from each other, and each independently is hydrogen, deuterium, or a substituted or unsubstituted alkyl group;

n is from 10,000 to 20,000; and

wherein the material of Chemical Formula 1 is crosslinked with the hydrophilic polymer via the glutaraldehyde.

2. The composition for forming a reverse osmosis membrane protective layer of claim 1 , wherein R1 and R2 are hydrogen.

3. The composition for forming a reverse osmosis membrane protective layer of claim 1 , wherein the material is present in an amount from 0.3% by weight to 0.5% by weight based on a total weight of the composition for forming a reverse osmosis membrane protective layer.

4. The composition for forming a reverse osmosis membrane protective layer of claim 1 , wherein the hydrophilic polymer is polyvinyl alcohol (PVA).

5. The composition for forming a reverse osmosis membrane protective layer of claim 1 , wherein the hydrophilic polymer is present in an amount from 0.1% by weight to 10% by weight based on a total weight of the composition for forming a reverse osmosis membrane protective layer.

6. The composition for forming a reverse osmosis membrane protective layer of claim 1 , wherein the crosslinking agent is present in an amount from 0.01% by weight to 10% by weight based on a total weight of the composition for forming a reverse osmosis membrane protective layer.

7. A method for preparing a reverse osmosis membrane comprising:

forming a polyamide active layer on a porous support to yield the reverse osmosis membrane; and

on the polyamide active layer forming a protective layer comprising a crosslinked product of a compound of the following Chemical Formula 1 crosslinked with a polyvinyl alcohol, wherein the crosslinked product comprises a reaction product of the polyvinyl alcohol with a crosslinking agent and the compound of Chemical Formula 1 having a weight average molecular weight of 500,000 to 700,000:

wherein:

R1 and R2 are the same as or different from each other, and each independently is hydrogen, deuterium, or a substituted or unsubstituted alkyl group; and

n is from 10,000 to 20,000.

8. A reverse osmosis membrane, comprising:

a porous support;

a polyamide active layer provided on the porous support to yield the reverse osmosis membrane; and

on the polyamide active layer a protective layer comprising a crosslinked product of a compound of the following Chemical Formula 1 crosslinked with a polyvinyl alcohol,

wherein:

the crosslinked product comprises a reaction product of the polyvinyl alcohol with glutaraldehyde as a crosslinking agent and the compound of Chemical Formula 1 having a weight average molecular weight of 500,000 to 700,000, and

the reverse osmosis membrane comprising the protective layer exhibits salt rejection of 99.89% or greater and boron rejection of 93% or greater:

wherein:

R1 and R2 are the same as or different from each other, and each independently is hydrogen, deuterium, or a substituted or unsubstituted alkyl group; and

n is from 10,000 to 20,000.

9. The reverse osmosis membrane of claim 8 , wherein the compound of Chemical Formula 1 is present in an amount from 5% by weight to 20% by weight based on a weight of the protective layer.

10. The reverse osmosis membrane of claim 8 , wherein the polyamide layer in combination with the protective layer has an elastic modulus (Young's modulus) of 4.5 GPa to 10 GPa.

11. A water-treatment module comprising one or more of the reverse osmosis membranes of claim 8 .

12. A water-treatment system comprising one or more of the water-treatment modules of claim 11 .

13. The reverse osmosis membrane of claim 8 , wherein the glutaraldehyde crosslinks the crosslinked product with a surface of the polyamide active layer, and the crosslinked product also is in a physically adsorbed form on the surface of the polyamide layer.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2025
From: LG CHEM, LTD.
To: NANOH2O CO., LTD.
Reel/Frame 073784/0326 →
EMPLOYMENT AGREEMENT Recorded Dec 5, 2022
From: PARK, SUNG KYUNG
To: LG CHEM, LTD.
Reel/Frame 062290/0459 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2019
From: LEE, AYOUNG; SHIN, CHONG KYU; KWAK, BONG JU
To: LG CHEM, LTD.
Reel/Frame 047993/0375 →
Priority Claims (2)
KR 10-2016-0136571 · Oct 20, 2016 · national
KR 10-2017-0126158 · Sep 28, 2017 · national
Continuity (1)
Related Publication 20190291058A1 · Sep 26, 2019