IP Library Granted Patent US 11,541,255
Granted Patent B2
US 11,541,255 · App. 16/336,945 · Granted Jan 3, 2023

Custom-controllable powered respirator face mask

Inventors: Jiali Shen (Morris Plains, NJ); Hongbing Xiang (Morris Plains, NJ); Matthew Chen (Morris Plains, NJ); Jerry Shen (Morris Plains, NJ); Yiming Hua (Morris Plains, NJ)
Assignee: HONEYWELL INTERNATIONAL INC.
A62B18/08A62B7/10A62B9/00A62B18/006A62B9/006A62B18/088
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Quick Facts
Patent No.
US 11,541,255
App. No.
16/336,945
Granted
Jan 3, 2023
Kind
B2
Abstract

Embodiments relate generally to respirator face masks, and specifically to powered face masks which may be custom-controllable to better provide for the specific air needs of the individual user wearing the mask. For example, the face mask embodiments typically include a filter and a motorized fan, both generally located on the face mask itself, along with a processor. The processor then may use inputs, for example specific to the user and/or the environment, to control the fan speed. Thus, the fan speed of the face mask may be custom controlled to provide the appropriate amount of filtered air as the specific user needs it.

Claims (37)

1. A filtration mask comprising:

a filter;

a motorized fan configured to direct air through the filter into the filtration mask, wherein the motorized fan is variable speed;

a housing configured to support the filter and the motorized fan, the housing comprising an outer shell and an inner shell, wherein the outer shell and the inner shell each define one or more apertures to allow air flow from an external environment of the filtration mask through the filtration mask to a user of the filtration mask;

an exhalation valve mounted on an outer surface of the inner shell and operable to direct exhaled air outward from the inner shell while preventing an entrance of air through the exhalation valve;

a hall sensor mounted on the outer surface of the inner shell and in proximity to the exhalation valve, the hall sensor configured to generate customization data comprising a breathing frequency of the user; and

a processor communicably coupled with the hall sensor and the motorized fan, the processor configured to:

receive the customization data; and

modify a speed of the motorized fan based upon the customization data comprising the breathing frequency of the user so as to modify a speed of the air directed through the filter and into the filtration mask.

2. The filtration mask of claim 1 , wherein the processor is further configured to determine a walking speed or heart rate of the user based upon the breathing frequency.

3. The filtration mask of claim 1 , further comprising a particulate matter (PM) 2.5 sensor configured to generate customization data indicative of particulates which have passed through the filter.

4. The filtration mask of claim 3 , wherein the processor is further configured to compare detected particulates within the filtration mask to pollution data from the Internet and to provide the user with an indication of an effectiveness of the filter.

5. The filtration mask of claim 1 , wherein the housing further comprises a middle shell located between the filter and the motorized fan, the middle shell comprising one or more apertures over which the filter is mounted.

6. The filtration mask of claim 5 , wherein the outer shell substantially covers a portion of the inner shell upon which the middle shell is positioned.

7. A system comprising the filtration mask of claim 1 , the system further comprising an interface device, wherein the processor further comprises a wireless receiver, and wherein the interface device is configured to interface with a wireless device that allows a user to input customization data for transmission to the processor.

8. The filtration mask of claim 7 , wherein the wireless receiver is further configured to wirelessly retrieve customization data.

9. The filtration mask of claim 1 , wherein the customization data is indicative of a humidity of an external environment of the filtration mask.

10. The filtration mask of claim 1 , wherein the customization data is indicative of a temperature of an external environment of the filtration mask.

11. The filtration mask of claim 1 , wherein the customization data is indicative of a heart rate of a user of the filtration mask.

12. The filtration mask of claim 1 , wherein customization data is indicative of a pressure of an external environment of the filtration mask.

13. The filtration mask of claim 1 , wherein the customization data is indicative of a physical location of a user of the filtration mask.

14. The filtration mask of claim 1 , wherein the customization data is indicative of a walking speed of a user of the filtration mask.

15. The filtration mask of claim 1 , wherein the customization data is indicative of a height, weight, or age of a user associated with the filtration mask.

16. The filtration mask of claim 1 , further comprising a battery configured to power one or more of the processor and the motorized fan.

17. The filtration mask of claim 16 , wherein the processor is further configured to modify the speed of the motorized fan at least in part based upon a battery life of the battery.

18. The filtration mask of claim 1 , wherein the outer shell is configured to cover the outer surface of the inner shell on which the hall sensor and the exhalation valve are supported.

19. A method of controlling a filtration mask, the mask comprising:

a filter;

a motorized fan configured to direct air through the filter into the filtration mask, wherein the motorized fan is variable speed;

a housing configured to support the filter and the motorized fan, the housing comprising an outer shell and an inner shell, wherein the outer shell and the inner shell each define one or more apertures to allow air flow from an external environment of the filtration mask through the filtration mask to a user of the filtration mask;

an exhalation valve mounted on an outer surface of the inner shell and operable to direct exhaled air outward from the inner shell while preventing an entrance of air through the exhalation valve;

a hall sensor mounted on the outer surface of the inner shell and in proximity to the exhalation valve, the hall sensor configured to generate customization data comprising a breathing frequency of the user, the method comprising:

receiving, by a processor of the filtration mask communicably coupled with the hall sensor and the motorized fan, the customization data; and

modifying a speed of the motorized fan speed by the processor based on the customization data comprising the breathing frequency of the user so as to modify a speed of air directed through the filter and into the filtration mask.

20. The method of claim 19 , wherein modifying the speed of the motorized fan further comprises:

determining, by the processor, an appropriate fan speed and generating a corresponding output signal based on the customization data; and

transmitting, by the processor, the output signal to the motorized fan.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2025
From: HONEYWELL INTERNATIONAL INC.
To: HONEYWELL SAFETY PRODUCTS USA, INC.
Reel/Frame 070538/0643 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2020
From: SHEN, JIALI; XIANG, HONGBING; CHEN, MATTHEW; SHEN, JERRY; HUA, YIMING
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 051862/0186 →