IP Library Granted Patent US 11,421,176
Granted Patent B2
US 11,421,176 · App. 16/337,134 · Granted Aug 23, 2022

Grease composition and hub unit

Inventors: Koji Yoshizaki (Osaka, JP); Hiroshi Inukai (Osaka, JP); Yoichiro Sankai (Osaka, JP); Shinji Yamane (Osaka, JP); Hideo Shibata (Osaka, JP); Hirofumi Inoue (Osaka, JP); Ryuji Nakata (Osaka, JP); Junichi Imai (Kanagawa, JP); Yutaka Imai (Kanagawa, JP); Ryosuke Saito (Kanagawa, JP); Yuta Sato (Kanagawa, JP)
Assignees: JTEKT CORPORATION; KYODO YUSHI CO., LTD.
C10M169/00C10M115/08C10M137/08C10M143/02C10M159/24C10M169/06C10M137/00C10M143/00C10M2205/14C10M2215/1026C10M2223/043C10N2010/04C10N2020/02C10N2040/02C10N2050/10
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Quick Facts
Patent No.
US 11,421,176
App. No.
16/337,134
Granted
Aug 23, 2022
Kind
B2
Abstract

A grease composition includes a base oil, a thickener, and an additive. The base oil contains a synthetic oil. The thickener contains a compound having a urea group. The additive contains a phosphoric compound, a calcium-based compound, and a hydrocarbon-based wax. A hub unit includes the grease composition enclosed therein.

Claims (43)

1. A hub unit in which a grease composition is enclosed, the hub unit comprising:

a hub wheel;

an outer ring;

an inner ring member;

a plurality of balls; and

two seal members,

wherein the grease composition is enclosed in an annular space formed by the outer ring, the hub wheel, and the two seal members,

wherein the grease composition comprises a base oil, a thickener, and an additive, wherein:

the base oil contains a synthetic oil;

the thickener contains a compound having a urea group; and

the additive contains a phosphoric compound, a calcium-based compound, and a hydrocarbon-based wax; wherein

the synthetic oil is a mixed oil including a poly alpha olefin oil and an ester oil;

the ester oil is a pentaerythritol ester;

a ratio of the ester oil to the base oil is 5 to 15 mass %, and a ratio of the poly alpha olefin oil to the base oil is 85 to 95 mass %;

the phosphoric compound is an amine phosphate;

a content of the amine phosphate in the grease composition is 0.05 to 5 mass %;

the calcium-based compound is an overbased calcium sulfonate;

the overbased calcium sulfonate has a base number of 50 to 500 mgKOH/g;

a content of the overbased calcium sulfonate in the grease composition is 0.05 to 5 mass %;

the hydrocarbon-based wax is-consists of a polyethylene wax; and

a content of the polyethylene wax in the grease composition is 0.05 to 5 mass %.

2. The hub unit according to claim 1 , wherein the compound having a urea group includes a diurea represented by the following formula (A):

wherein R 2 represents a diphenylmethane group, each of N atoms bonded to each of phenyl groups of R 2 is located at the para position of a methylene group of the diphenylmethane group, R 1 and R 3 are the same or different functional groups and each represent a cyclohexyl group or a linear or branched alkyl group having 16 to 20 carbon atoms, and a ratio of the number of moles of cyclohexyl group to the total number of moles of cyclohexyl group and alkyl group [{(number of cyclohexyl groups)/(number of cyclohexyl groups+number of alkyl groups)}×100] is 50 to 90 mol %.

3. The hub unit according to claim 1 , wherein the base oil has a kinematic viscosity at −30° C. of 5000 mm 2 /s or less.

4. The hub unit according to claim 1 , wherein the base oil has a kinematic viscosity at 40° C. of 20 to 50 mm 2 /s.

5. The hub unit according to claim 1 , wherein a content of the compound having a urea group in the grease composition is 5 to 15 mass %.

6. The hub unit according to claim 2 , wherein the base oil has a kinematic viscosity at −30° C. of 5000 mm 2 /s or less.

7. The hub unit according to claim 2 , wherein the base oil has a kinematic viscosity at 40° C. of 20 to 50 mm 2 /s.

8. The hub unit according to claim 3 , wherein the base oil has a kinematic viscosity at 40° C. of 20 to 50 mm 2 /s.

9. The hub unit according to claim 6 , wherein the base oil has a kinematic viscosity at 40° C. of 20 to 50 mm 2 /s.

10. The hub unit according to claim 2 , wherein:

the content of the amine phosphate in the grease composition is 0.5 to 2 mass %.

11. The hub unit according to claim 3 , wherein:

the content of the amine phosphate in the grease composition is 0.5 to 2 mass %.

12. The hub unit according to claim 4 , wherein:

the content of the amine phosphate in the grease composition is 0.5 to 2 mass %.

13. The hub unit according to claim 6 , wherein:

the content of the amine phosphate in the grease composition is 0.5 to 2 mass %.

14. The hub unit according to claim 7 , wherein:

the content of the amine phosphate in the grease composition is 0.5 to 2 mass %.

15. The hub unit according to claim 8 , wherein:

the content of the amine phosphate in the grease composition is 0.5 to 2 mass %.

16. The hub unit according to claim 1 , wherein the relative amount of poly alpha olefin oil and ester oil to 90:10, respectively.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 18, 2022
From: JTEKT CORPORATION
To: JTEKT CORPORATION
Reel/Frame 060263/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2019
From: YOSHIZAKI, KOJI; INUKAI, HIROSHI; SANKAI, YOICHIRO; YAMANE, SHINJI; SHIBATA, HIDEO; INOUE, HIROFUMI; NAKATA, RYUJI; IMAI, JUNICHI; IMAI, YUTAKA; SAITO, RYOSUKE; SATO, YUTA
To: JTEKT CORPORATION; KYODO YUSHI CO., LTD.
Reel/Frame 048715/0739 →