COIL BLOCK FOR WIRELESS CHARGING AND METHOD FOR MANUFACTURING SAME
The present invention relates to a coil block for wireless charging, a wireless charging device equipped with the corresponding coil block, and a method for manufacturing the same. A method for manufacturing a coil block for wireless charging according to an embodiment of the present invention may comprise the steps of: configuring a shielding block comprising two lead holes to be penetrated by two lead wires configured on a pattern coil; arranging the pattern coil on a surface of the shielding block by causing respective lead wires to penetrate the corresponding lead holes; and attaching an adhesive member to another surface of the shielding block. Therefore, the present invention can advantageously provide a coil block that can be manufactured at a low cost and has excellent durability, and a wireless charging device equipped with the corresponding coil block.
1 - 19 . (canceled)
20 . A method of manufacturing a coil block for wireless charging, the method comprising:
configuring a shielding block including two lead holes for allowing two lead lines configured on a pattern coil to penetrate the lead holes;
allowing the lead lines to penetrate the corresponding lead holes, respectively, to dispose the pattern coil on one surface of the shielding block; and
attaching an adhesive member to a remaining surface of the shielding block,
wherein an external support wall is formed on one surface of the shielding block along an external circumference of the shielding block, the two lead lines are guided to the two lead holes through an opening configured in one side of the external support wall, and a protrusion including the two lead holes is formed on the shielding block on an extension line of the opening.
21 . The method of claim 20 , further comprising dipping-processing a portion of an end of the two penetrating lead lines.
22 . The method of claim 21 , further comprising bending the portion of the end of the two penetrating lead line prior to the dipping-processing.
23 . The method of claim 20 , wherein the shielding block includes a center hole, an internal support wall is formed on the one surface of the shielding block along the center hole, and the pattern coil is disposed between the external support wall and the internal support wall.
24 . The method of claim 20 , wherein the shielding block is a sendust block.
25 . The method of claim 24 , wherein the sendust block is generated by injection-molding molten resin generated by mixing insulated flake powder and insulating resin powder and then performing heat treatment on a resultant mixture.
26 . The method of claim 20 , wherein the shielding block is a ferrite-based material.
27 . The method of claim 20 , wherein the pattern coil includes an even number of coil layers and the lead lines are formed at the lowermost layer and the uppermost layer, respectively.
28 . A coil block for wireless charging comprising:
a shielding block including two lead holes;
a pattern coil disposed on one surface of the shielding block and including two lead lines penetrating the two lead holes; and
an adhesive member attached to a remaining surface of the shielding block,
wherein the shielding block includes:
an external support wall formed on the one surface of the shielding block along an external circumference of the shielding block;
an opening formed in one side of the external support wall and configured to guide the two lead lines to the two lead holes; and
a protrusion including the two lead holes formed therein on an extension line of the opening.
29 . The coil block of claim 28 , wherein a portion of an end of the two penetrating lead lines is bent and the portion of the end of the two bent lead lines is subjected to dipping-processing.
30 . The coil block of claim 28 , wherein the shielding block further includes:
a center hole; and
an internal support wall formed on the one surface of the shielding block along the center hole; and
wherein the pattern coil is disposed between the external support wall and the internal support wall.
31 . The coil block of claim 28 , wherein the shielding block is a sendust block generated by injection-molding molten resin generated by mixing insulated flake powder and insulating resin powder and then performing heat treatment on a resultant mixture.
32 . The coil block of claim 28 , wherein the shielding block is a ferrite-based material.
33 . The coil block of claim 28 , wherein the pattern coil includes an even number of coil layers and the lead lines are formed at the lowermost layer and the uppermost layer, respectively.
34 . A wireless power transmission apparatus comprising:
a body;
a transmission coil block installed in the body and configured to wirelessly transmit power;
a transmitter control circuit board connected to the transmission coil block and configured to control power transmission; and
a power supply configured to supply power to the transmitter control circuit board,
wherein the transmission coil block includes:
a shielding block including two lead holes;
a pattern coil disposed on one surface of the shielding block and including two lead lines penetrating the two lead holes; and
an adhesive member attached to a remaining surface of the shielding block; and
wherein the shielding block includes:
an external support wall formed on the one surface of the shielding block along an external circumference of the shielding block;
an opening formed in one side of the external support wall and configured to guide the two lead lines to the two lead holes; and
a protrusion including the two lead holes formed therein on an extension line of the opening.
35 . The wireless power transmission apparatus of claim 34 , wherein a portion of an end of the two penetrating lead lines is bent and the portion of the end of the two bent lead lines is subjected to dipping-processing.
36 . The wireless power transmission apparatus of claim 34 , wherein the shielding block further includes:
a center hole; and
an internal support wall formed on the one surface of the shielding block along the center hole; and
wherein the pattern coil is disposed between the external support wall and the internal support wall.
37 . The wireless power transmission apparatus of claim 36 , wherein the shielding block is a sendust block generated by injection-molding molten resin generated by mixing insulated flake powder and insulating resin powder and then performing heat treatment on a resultant mixture.
38 . The wireless power transmission apparatus of claim 34 , wherein the pattern coil includes an even number of coil layers and the lead lines are formed at the lowermost layer and the uppermost layer, respectively.
39 . The wireless power transmission apparatus of claim 34 , wherein the shielding block is a ferrite-based material.