IP Library Granted Patent US 11,695,175
Granted Patent B2
US 11,695,175 · App. 16/347,624 · Granted Jul 4, 2023

Sheet-type air cell, method for manufacturing the same, and patch

Inventors: Takahiro Furutani (Kyoto, JP); Hiroaki Ono (Kyoto, JP)
Assignee: Maxell, Ltd.
H01M12/06H01M12/02H01M50/548H01M50/55H01M2220/30H01M2300/0011H01M2300/0085
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Quick Facts
Patent No.
US 11,695,175
App. No.
16/347,624
Granted
Jul 4, 2023
Kind
B2
Abstract

One aspect of the sheet-like air cell of the present invention includes a positive electrode having a catalyst layer, a negative electrode, a separator, and an electrolyte solution that are housed in a sheet-like outer case. The electrolyte solution is an aqueous solution that contains an electrolyte salt and has a pH of 3 or more and less than 12. The electrolyte solution contains a water-soluble high-boiling solvent with a boiling point of 150° C. or more in an amount of 3 to 30% by mass of the total solvent. Another aspect of the sheet-like air cell of the present invention includes a positive electrode having a catalyst layer, a negative electrode, a separator, and an electrolyte that are housed in a sheet-like outer case. The electrolyte is obtained by blending an electrolyte solution and a thickening agent. The electrolyte solution is an aqueous solution that contains an electrolyte salt and has a pH of 3 or more and less than 12.

Claims (16)

1. A sheet-type air cell comprising: a positive electrode having a catalyst layer, a negative electrode, a separator, and an electrolyte that are contained in a sheet-type outer case, wherein an active material of the negative electrode is composed of a metal sheet, the metal sheet is zinc foil or zinc alloy foil having a portion serving as an active material and a lead portion, the electrolyte contains an electrolyte solution and a thickening agent, the electrolyte solution is an aqueous solution that contains an electrolyte salt and has a pH of 3 or more and less than 12 and wherein the electrolyte further contains a water-soluble high-boiling solvent that has a boiling point of 150° C. or more.

2. The sheet-type air cell according to claim 1 , wherein the thickening agent has a functional group in a molecule, the functional group including a carboxyl group or its salt.

3. The sheet-type air cell according to claim 1 , wherein the thickening agent is polysaccharide or polyalkylene glycol having a molecular weight of 1000 or more.

4. The sheet-type air cell according to claim 3 , wherein the thickening agent is a cellulose derivative.

5. The sheet-type air cell according to claim 1 , having a thickness of 1 mm or less.

6. The sheet-type air cell according to claim 1 , wherein the metal sheet has a thickness of 10 to 500 μm.

7. The sheet-type air cell according to claim 6 , wherein the metal sheet is zinc alloy foil containing bismuth.

8. The sheet-type air cell according to claim 1 , wherein a concentration of the electrolyte salt in the electrolyte solution is 5 to 50% by mass.

9. The sheet-type air cell according to claim 1 , wherein the electrolyte solution contains a salt of a strong acid and a weak base as the electrolyte salt.

10. The sheet-type air cell according to claim 1 , wherein the electrolyte solution contains an ammonium salt as the electrolyte salt.

11. The sheet-type air cell according to claim 1 , wherein the electrolyte contains polyhydric alcohol or polyalkylene glycol having a molecular weight of 600 or less as the water-soluble high-boiling solvent.

12. The sheet-type air cell according to claim 1 , wherein the water-soluble high-boiling solvent has a surface tension of 30 mN/m or more and a relative dielectric constant of 30 or more.

13. The sheet-type air cell according to claim 1 , wherein the aqueous solution has a pH of less than 7.

14. The sheet-type air cell according to claim 1 , wherein the aqueous solution has a pH of 5 or more.

15. The sheet-type air cell according to claim 1 , wherein the positive electrode has a current collector made of a porous carbon sheet.

16. A patch being wearable and comprising a sheet-type air cell as a power supply, the sheet-type air cell comprising a positive electrode having a catalyst layer, a negative electrode, a separator, and an electrolyte that are contained in a sheet-type outer case, wherein an active material of the negative electrode is composed of a metal sheet, the metal sheet is zinc foil or zinc alloy foil having a portion serving as an active material and a lead portion, the electrolyte contains an electrolyte solution and a thickening agent, the electrolyte solution is an aqueous solution that contains an electrolyte salt and has a pH of 3 or more and less than 12 and wherein the electrolyte further contains a water-soluble high-boiling solvent that has a boiling point of 150° C. or more.

Assignments (2)
CHANGE OF NAME Recorded Dec 3, 2021
From: MAXELL HOLDINGS, LTD.
To: MAXELL, LTD.
Reel/Frame 058301/0318 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2019
From: FURUTANI, TAKAHIRO; ONO, HIROAKI
To: MAXELL HOLDINGS, LTD.
Reel/Frame 049100/0634 →
Priority Claims (2)
JP 2017-187654 · Sep 28, 2017 · national
JP 2017-187655 · Sep 28, 2017 · national
Continuity (1)
Related Publication 20190348730A1 · Nov 14, 2019