LED lighting module including a rigid carrier component
View Patent ↗A lighting module is disclosed. The lighting module includes a substrate for holding a plurality of light emitting diodes (LEDs), optical component, and a rigid carrier configured to interface with the substrate and seal the optical component to the substrate. The optical component includes a plurality of optical elements, each positioned to be located over one of the plurality of LEDs and a peripheral portion. The peripheral portion is configured to wrap around a side wall of the rigid carrier.
1. A lighting module comprising:
a substrate configured for holding a plurality of light emitting diodes (LEDs);
an optical component comprising:
a plurality of optical elements, each positioned to be located over one of the plurality of LEDs, and
a peripheral portion; and
a rigid carrier configured to interface with the substrate and seal the optical component to the substrate;
wherein the peripheral portion is configured to wrap around a side wall of the rigid carrier.
2. The lighting module of claim 1 , wherein each of the plurality of optical elements comprises a parabolic shaped optical structure and wherein an LED is positioned at a focus of the parabolic shaped optical structure.
3. The lighting module of claim 2 , wherein each of the plurality of optical elements further comprises a cylindrical channel that extends longitudinally through that optical element and is configured to be positioned over an LED.
4. The lighting module of claim 1 , wherein the optical structure is formed from a flexible material.
5. The lighting module of claim 4 , wherein the flexible material is optical silicone.
6. The lighting module of claim 1 , wherein the optical component is a one piece structure such that the plurality of optical elements form an integral part of the optical structure.
7. The lighting module of claim 1 , wherein the rigid carrier is further configured to provide reflective properties for light emitted by the plurality of LEDs.
8. The lighting module of claim 7 , wherein the rigid carrier is formed from an opaque polycarbonate material.
9. The lighting module of claim 1 , further comprising a gasket configured to provide a water tight seal between the optical component and the substrate.
10. The lighting module of claim 9 , wherein the gasket is formed from material comprising at least one of the following: silicone, thermoplastic elastomers, rubber, or foam.
11. The lighting module of claim 1 , further comprising one or more securing means for secure attachment of the optical component to the rigid carrier.
12. The lighting module of claim 1 , wherein the rigid carrier comprises a plurality of support structures, each of the plurality of support structures configured to receive and support an optical element of the optical component.
13. The lighting module of claim 12 , wherein the rigid carrier further comprises a plurality of lateral connecting structures disposed between the plurality of support structures.
14. The lighting module of claim 1 , wherein an inside of the side wall of the rigid carrier comprises a ridge for receiving the peripheral portion of the optical component.
15. The lighting module of claim 1 , wherein the peripheral portion of the optical component is configured to assume a shape that is similar to that of the side wall of the rigid carrier.
16. A lighting device comprising:
a housing; and
a plurality of lighting modules, each of the plurality of lighting module comprising:
a substrate for holding a plurality of light emitting diodes (LEDs);
an optical component comprising:
a plurality of optical elements, each positioned to be located over one of the LEDs, and
a peripheral portion; and
a rigid carrier configured to interface with the substrate and seal the optical component to the substrate;
wherein the peripheral portion is configured to wrap around a side wall of the rigid carrier.
17. The lighting device of claim 16 , wherein the optical structure is formed from flexible material.
18. The lighting device of claim 17 , wherein the flexible material is optical silicone.
19. The lighting device of claim 16 , wherein the optical component is a one piece structure such that the plurality of optical elements form an integral part of the optical structure.
20. The lighting device of claim 16 , wherein the rigid carrier is further configured to provide reflective properties for light emitted by the plurality of LEDs.