IP Library Granted Patent US 11,779,913
Granted Patent B2
US 11,779,913 · App. 16/352,902 · Granted Oct 10, 2023

Ammonia slip catalyst with in-situ PT fixing

Inventors: Hai-Ying Chen (Wayne, PA); Joseph Fedeyko (Wayne, PA); Neil Greenham (Royston, GB); Matthew Harris (Royston, GB); Jing Lu (Wayne, PA); Yannick Bidal (Royston, GB)
B01J35/0006B01D53/9418B01D53/9436B01D53/9468B01J21/12B01J23/42B01J29/763B01J37/0215B01J37/0244B01J37/0246F01N3/106F01N3/2066B01D2255/1021B01D2255/20738B01D2255/20761B01D2255/30B01D2255/40B01D2255/50B01D2255/504B01D2255/9022B01D2255/9025B01D2255/9032B01D2257/404B01D2257/406
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Quick Facts
Patent No.
US 11,779,913
App. No.
16/352,902
Granted
Oct 10, 2023
Kind
B2
Abstract

The invention relates to a catalytic article comprising a substrate having an inlet and an outlet; a first coating comprising a blend of: (1) platinum on a support, and (2) a first SCR catalyst; and a second coating comprising a second SCR catalyst; wherein the support comprises at least one of a zeolite or a SiO 2 —Al 2 O 3 mixed oxide. The platinum may be fixed on the support in solution.

Claims (33)

1. A method of making a catalytic article, the method comprising:

a. preparing a first catalyst composition comprising a blend of (1) platinum on a support, and (2) a first SCR catalyst,

wherein the support comprises at least one of zeolite or SiO 2 —Al 2 O 3 mixed oxide, and

wherein preparing the first catalyst composition comprises fixing the platinum on the support in solution; and

wherein the first SCR catalyst comprises a base metal, an oxide of a base metal, a molecular sieve, a metal exchanged molecular sieve, a metal oxide, a mixed oxide, or a mixture thereof;

b. preparing a second catalyst composition comprising a second SCR catalyst, wherein the second SCR catalyst comprises a base metal, an oxide of a base metal, a molecular sieve, a metal exchanged molecular sieve, a metal oxide, a mixed oxide, or a mixture thereof;

c. applying the first catalyst composition to a substrate having an inlet and an outlet to create a first coating;

d. applying the second catalyst composition to the substrate to create a second coating.

2. The method of claim 1 , wherein the support comprises a SiO 2 —Al 2 O 3 mixed oxide.

3. The method of claim 2 , wherein SiO 2 is present in an amount of 1 wt % to about 70 wt % of the mixed oxide.

4. The method of claim 1 , wherein the support comprises a zeolite.

5. The method of claim 4 , wherein the zeolite comprises an external surface area of at least 50 m 2 /g.

6. The method of claim 4 , wherein the zeolite has a silica-to-alumina ratio of greater than 100.

7. The method of claim 4 , wherein the zeolite is selected from the group of Framework Types consisting of CHA, LEV, AEI, AFX, ERI, SFW, KFI, DDR, ITE, BEA, MFI and FER.

8. The method of claim 1 , wherein the second coating completely overlaps the first coating.

9. The method of claim 1 , wherein the second coating partially overlaps the first coating.

10. The method of claim 1 , wherein the second coating extends from the inlet end toward the outlet end covering less than a full length of the substrate.

11. The method of claim 1 , wherein the first coating extends from the outlet end towards the inlet end covering less than a full length of the substrate.

12. The method of claim 1 , wherein the second SCR catalyst is located on the inlet side of the coating comprising the blend of platinum on a support with the first SCR catalyst.

13. The method of claim 1 , wherein the second SCR catalyst is located on the outlet side of the coating comprising the blend of platinum on a support with the first SCR catalyst.

14. The method of claim 1 , wherein a weight ratio of the first SCR catalyst to platinum on the support is in the range of 0:1 to 300:1 based on the weight of these components.

15. The method of claim 1 , wherein the blend further comprises at least one of palladium (Pd), gold (Au), silver (Ag), ruthenium (Ru), or rhodium (Rh).

16. The method of claim 1 , wherein preparing the first catalyst composition comprises:

a. preparing a platinum batch by:

i. combining the support with water;

ii. adding an organic acid;

iii. adding platinum precursor such that a molar ratio of organic acid to platinum is 20:1 to 1:1; and

b. combining the platinum batch with an SCR batch comprising the first SCR catalyst.

17. The method of claim 16 , wherein the platinum precursor comprises platinum nitrate.

18. The method of claim 1 , wherein the first SCR catalyst comprises a metal exchanged molecular sieve.

19. The method of claim 1 , wherein the second SCR catalyst comprises a metal exchanged molecular sieve.

20. The method of claim 1 , wherein the first SCR catalyst comprises a metal oxide supported on a refractory oxide.

21. The method of claim 1 , wherein the second SCR catalyst comprises a metal oxide supported on a refractory oxide.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2021
From: LU, JING; FEDEYKO, JOSEPH; CHEN, HAIYING; HARRIS, MATTHEW; GREENHAM, NEIL; BIDAL, YANNICK
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 055768/0295 →
Continuity (2)
Provisional Application 62642624 · Mar 14, 2018
Related Publication 20190283011A1 · Sep 19, 2019