IP Library Granted Patent US 10,884,403
Granted Patent B2
US 10,884,403 · App. 16/357,235 · Granted Jan 5, 2021

Remote HVAC monitoring and diagnosis

Inventor: Jeffrey N. Arensmeier (Fenton, MO)
Assignee: EMERSON ELECTRIC CO.
G05B23/0221F24F11/30F24F11/62G05B23/0224F24F11/32F24F11/58
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Quick Facts
Patent No.
US 10,884,403
App. No.
16/357,235
Granted
Jan 5, 2021
Kind
B2
Abstract

A monitoring system for a heating, ventilation, and air conditioning (HVAC) system of a building receives, from a monitoring device located at the building, a frequency domain representation and a time domain current value that are based on an aggregate current supplied to a plurality of components of an indoor air handler of the HVAC system. The monitoring system assesses, based on the received frequency domain representation and time domain current value, whether a first fault has occurred in a first component of the plurality of components of the indoor air handler and whether a second fault has occurred in a second component of the plurality of components of the indoor air handler. The monitoring system generates and transmits an alert in response to assessing occurrence of at least one of the first fault and the second fault. The monitoring system is located remotely from the building.

Claims (56)

1. A monitoring system for a heating, ventilation, and air conditioning (HVAC) system of a building, the monitoring system comprising:

at least one processor; and

a memory coupled to the at least one processor,

wherein the memory stores instructions that, upon execution, cause the at least one processor to:

receive a frequency domain representation and a time domain current value transmitted from a monitoring device located at the building, wherein the received frequency domain representation and the received time domain current value are based on an aggregate current supplied to a plurality of components of an indoor air handler of the HVAC system,

determine, based on the received frequency domain representation and the received time domain current value, whether a first fault has occurred in a first component of the plurality of components of the indoor air handler,

determine, based on the received frequency domain representation and the received time domain current value, whether a second fault has occurred in a second component of the plurality of components of the indoor air handler, and

in response to determining the occurrence of at least one of the first fault of the first component and the second fault of the second component:

determine a part number associated with at least one of the first component and the second component and

generate and transmit an alert identifying the part number to a computing device remote from the monitoring system, and

wherein the monitoring system is located remotely from the building.

2. The monitoring system of claim 1 wherein the aggregate current is exclusive of a current supplied to a compressor of the HVAC system.

3. The monitoring system of claim 1 wherein transmitting the alert includes transmitting the alert to at least one of (i) an owner of the building and (ii) an HVAC contractor.

4. The monitoring system of claim 1 wherein the received frequency domain representation is based on a frequency domain analysis of a plurality of samples of the aggregate current over a period of time.

5. The monitoring system of claim 1 wherein the instructions, upon execution, cause the at least one processor to:

identify times corresponding to transitions in an operational sequence of the HVAC system based on the received frequency domain representation;

determine a startup sequence of the HVAC system based on the identified times; and

identify at least one of the first fault and the second fault based on the determined startup sequence.

6. The monitoring system of claim 1 wherein:

determining whether the first fault has occurred in the first component includes comparing the received frequency domain representation to baseline data; and

the instructions, upon execution, cause the at least one processor to adapt the baseline data based on normal operation of the HVAC system.

7. The monitoring system of claim 1 wherein:

the instructions, upon execution, cause the at least one processor to receive a plurality of frames of information;

each frame of the plurality of frames of information is associated with the aggregate current measured over a period of time; and

a first frame of the plurality of frames of information includes (i) the received frequency domain representation and (ii) the received time domain current value and excludes individual samples of the aggregate current.

8. The monitoring system of claim 1 wherein:

the instructions, upon execution, cause the at least one processor to receive current data from a second monitoring device located at the building; and

the current data is based on a second aggregate current supplied to an enclosure of the HVAC system that includes at least one of a compressor and a heat pump heat exchanger.

9. The monitoring system of claim 1 wherein the instructions, upon execution, cause the at least one processor to:

selectively predict an impending failure of the first component based on the received frequency domain representation; and

generate an alert in response to predicting the impending failure.

10. A method of monitoring a heating, ventilation, and air conditioning (HVAC) system of a building, the method comprising:

receiving, by a processor located remotely from the building, a frequency domain representation and a time domain current value transmitted from a monitoring device located at the building, wherein the frequency domain representation and the time domain current value are based on an aggregate current supplied to a plurality of components of an indoor air handler and measured by the monitoring device;

determining, by the processor, based on the frequency domain representation and the time domain current value, whether a first fault has occurred in a first component of the plurality of components of the indoor air handler;

determining, by the processor, based on the frequency domain representation and the time domain current value, whether a second fault has occurred in a second component of the plurality of components of the indoor air handler; and

generating and transmitting, by the processor, an alert in response to determining the occurrence of at least one of the first fault of the first component and the second fault of the second component, wherein the alert is transmitted to a computing device remote from the processor and associated with at least one of (a) an owner of the building and (b) an HVAC contractor.

11. The method of claim 10 further comprising:

in response to determining the occurrence of the first fault of the first component, determining a part number associated with the first component,

wherein transmitting the alert includes transmitting the part number.

12. The method of claim 10 wherein the aggregate current is exclusive of a current supplied to a compressor of the HVAC system.

13. The method of claim 10 wherein the frequency domain representation is based on a frequency domain analysis of a plurality of samples of the aggregate current over a period of time.

14. The method of claim 10 further comprising receiving a plurality of frames of information, wherein:

each frame of the plurality of frames of information is associated with the aggregate current measured over a period of time, and

a first frame of the plurality of frames of information includes (i) the frequency domain representation and (ii) the time domain current value and does not include individual samples of the aggregate current.

15. The method of claim 10 wherein:

determining whether the first fault has occurred in the first component includes comparing the frequency domain representation to baseline data; and

the method further comprises adapting the baseline data based on normal operation of the HVAC system.

16. The method of claim 10 further comprising:

identifying times corresponding to transitions in an operational sequence of the HVAC system based on the frequency domain representation; and

analyzing the frequency domain representation around the identified times.

17. The method of claim 10 further comprising:

receiving current data from a second monitoring device located at the building,

wherein the current data is based on a second aggregate current supplied to an enclosure of the HVAC system that includes at least one of a compressor and a heat pump heat exchanger.

18. The method of claim 10 further comprising:

selectively predicting an impending failure of the first component based on the received frequency domain representation; and

generating an alert in response to prediction of impending failure.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSUB CXIII, INC.
To: COPELAND LP
Reel/Frame 063804/0583 →
INTELLECTUAL PROPERTY ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSON ELECTRIC CO.
To: EMERSUB CXIII, INC.
Reel/Frame 063804/0643 →
Cited By (1)
US 12,359,830