IP Library Granted Patent US 10,995,597
Granted Patent B1
US 10,995,597 · App. 16/358,539 · Granted May 4, 2021

Methods and materials for hydraulic fracturing

Inventors: William Scanlan (Denver, CO); Deanna Dapolito (Denver, CO); Kyle Pierskalla (Denver, CO)
Assignee: NexTier Completion Solutions Inc.
E21B43/267C09K8/805E21B33/138C09K2208/10E21B21/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,995,597
App. No.
16/358,539
Filed
Mar 19, 2019
Granted
May 4, 2021
Kind
B1
Art Unit
1765
USPC
507/924
Abstract

Compositions and methods are provided for plugging a fracture network in a wellbore. Exemplary compositions comprise a mixture of particles, some of the particles being degradable and other particles being elongated, having good compressive strength, and not being readily degradable at the conditions of the formation. The mixture of particles can temporarily bridge or plug fractures within the formation, and thus acts as a temporary diversion agent. After the degradable particles dissolve, the particles which are not readily degradable can remain in the fracture, helping to keep the fracture open and acting as a proppant.

Claims (32)

1. A composition for plugging a wellbore, comprising:

a. about 5 to 20 wt % of a first type of particle, the first type of particle having a particle size from 2.25 mm to 3.5 mm and comprising a first degradable polymeric material;

b. about 5 to 20 wt % of a second type of particle, the second type of particle having a particle size less than or equal to 0.6 mm and comprising a second degradable polymeric material;

c. about 60 to 90 wt % of a third type of particle, the third type of particle being elongated in shape, having a width from about 0.7 mm to 1.4 mm, having a length from about 1.5 to 5 times the width, and comprising a ceramic material comprising aluminum oxide;

d. a fourth type of particle, wherein the fourth type of particle is a flake; and the flake has a width of about 0.10 in. to 0.5 in., a length of about 0.08 in. to about 0.2 in., and a thickness of about 0.01 in., to 0.02 in.; and

e. a carrier fluid.

2. The composition of claim 1 , wherein the particle size of the first type of particle is greater than 2.3 mm to less than 3.4 mm.

3. The composition of claim 1 , wherein the particle size of the second type of particle is less than or equal to 0.5 mm.

4. The composition of claim 1 , wherein the width of the third type of particle is from 0.8 mm to 1.1 mm.

5. The composition of claim 1 , wherein the specific gravity of each of the first and second polymeric materials is from about 1.0 g/cc to 1.7 g/cc.

6. The composition of claim 1 , wherein each of the first and second polymeric materials is selected from the group consisting of polylactic acid, polyglycolic acid, polyhydroxybutyrate, polyepsilon caprolactone, urea-based polymeric materials, and copolymers thereof.

7. The composition of claim 1 , wherein the specific gravity of each of the first and second polymeric materials is from about 2.5 g/cc to 2.8 g/cc.

8. The composition of claim 1 wherein the specific gravity of the ceramic material is from 3.0 g/cc to 3.98 g/cc.

9. The composition of claim 1 , wherein the ceramic material comprises at least 95% aluminum oxide.

10. The composition of claim 1 , wherein the third type of particle is rod shaped.

11. The composition of claim 1 , wherein at least 75% of the third type of particles have a length of about 1.0 mm to about 2.5 mm.

12. The composition of claim 1 , wherein the carrier fluid is water-based or oil-based.

13. A composition for plugging a wellbore, comprising:

a. about 5 to 20 wt % of a first degradable polymeric particle, the first degradable polymeric particle having a particle size from 2.5 mm to 3.5 mm;

b. about 5 to 20 wt % of a second degradable polymeric particle, the second degradable polymeric particle having a particle size less than or equal to 0.6 mm;

c. about 60 to 90 wt % of a third particle, the third particle being elongated in shape, having a width from about 0.7 mm to 1.4 mm, having a length from about 1.5 to 5 times the width, and comprising a substantially non-degradable ceramic material;

d. a fourth particle, the fourth particle being a flake and having a width of about 0.10 in to 0.5 in, a length of about 0.08 in to about 0.2 in, and a thickness of about 0.01 in to 0.02 in.; and

e. a carrier fluid.

14. The composition of claim 13 , wherein each of the first and second degradable polymeric particle is selected from the group consisting of polylactic acid, polyglycolic acid, polyhydroxybutyrate, polyepsilon caprolactone, urea-based polymeric materials, and copolymers thereof.

15. The composition of claim 13 , wherein the carrier fluid is water-based or oil-based.

16. The composition of claim 13 , wherein the ceramic material is a metal oxide, a metal nitride, or a metal carbide.

17. A composition for plugging a wellbore, comprising:

a. about 5 to 20 wt % of a first type of particle, the first type of particle having a particle size from 2.5 mm to 3.5 mm and comprising a first polymeric degradable material;

b. about 5 to 20 wt % of a second type of particle, the second type of particle having a particle size less than or equal to 0.6 mm and comprising a second polymeric degradable material;

c. about 60 to 90 wt % of a third type of particle, the third type of particle being elongated in shape, having a width from about 0.7 mm to 1.4 mm, having a length from about 1.5 to 5 times the width, and comprising a ceramic material comprising a metal oxide, a metal nitride, or a metal carbide; and

d. a carrier fluid.

18. The composition of claim 17 , further comprising a fourth type of particle, the fourth type of particle being a flake.

Assignments (7)
RELEASE OF SECURITY INTEREST FILED OCTOBER 31, 2019 AT REEL/FRAME 050897/0314 Recorded Sep 1, 2023
From: BARCLAYS BANK PLC
To: KEANE FRAC, LP; C&J SPEC-RENT SERVICES, INC. N/K/A NEXTIER COMPLETION SOLUTIONS INC.; KING MERGER SUB II LLC; C&L WELL SERVICES, INC.; KEANE GROUP HOLDINGS, LLC
Reel/Frame 064802/0830 →
RELEASE OF SECURITY INTEREST FILED OCTOBER 31, 2019 AT REEL/FRAME 050897/0470 Recorded Sep 1, 2023
From: BANK OF AMERICA, N.A.
To: KEANE FRAC, LP; C&J SPEC-RENT SERVICES, INC. N/K/A NEXTIER COMPLETION SOLUTIONS INC.; KING MERGER SUB II LLC; C&J WELL SERVICES, INC.; KEANE GROUP HOLDINGS, LLC
Reel/Frame 064803/0057 →
MERGER AND CHANGE OF NAME Recorded Jun 4, 2020
From: KEANE FRAC, LP; C&J SPEC-RENT SERVICES, INC.
To: NEXTIER COMPLETION SOLUTIONS INC.
Reel/Frame 052834/0812 →
TL SECURITY AGREEMENT Recorded Oct 31, 2019
From: C&J SPEC-RENT SERVICES, INC.; C&J WELL SERVICES, INC.; KING MERGER SUB II LLC (F/K/A C&J ENERGY SERVICES, INC.); KEANE FRAC, LP; KEANE GROUP HOLDINGS, LLC
To: BARCLAYS BANK PLC
Reel/Frame 050897/0314 →
ABL SECURITY AGREEMENT Recorded Oct 31, 2019
From: C&J SPEC-RENT SERVICES, INC.; C&J WELL SERVICES, INC.; KING MERGER SUB II LLC (F/K/A C&J ENERGY SERVICES, INC.); KEANE FRAC, LP; KEANE GROUP HOLDINGS, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 050897/0470 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2019
From: SCANLAN, WILLIAMS; DAPOLITO, DEANNE; PIERSKALLA, KYLE
To: ROCKPILE ENERGY SERVICES, LLC
Reel/Frame 049265/0929 →
MERGER Recorded May 23, 2019
From: ROCKPILE ENERGY SERVICES, LLC
To: KEANE FRAC LP
Reel/Frame 049266/0063 →