IP Library Granted Patent US 11,735,764
Granted Patent B2
US 11,735,764 · App. 16/359,707 · Granted Aug 22, 2023

Printable lithium compositions

Inventors: Marina Yakovleva (Gastonia, NC); Kenneth Brian Fitch (Cherryville, NC); William Arthur Greeter, Jr. (Dallas, NC); Jian Xia (Belmont, NC)
Assignee: Livent USA Corp.
H01M10/0562B22F1/10B22F1/103B22F1/107H01M4/0404H01M4/0411H01M4/0414H01M4/134H01M4/139H01M4/1395H01M4/364H01M4/382H01M4/485H01M4/602H01M4/622H01M4/624H01M10/052H01M10/0525H01M10/0565H01M10/0585B22F2301/054B22F2302/40H01M4/0409H01M2004/027
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Quick Facts
Patent No.
US 11,735,764
App. No.
16/359,707
Granted
Aug 22, 2023
Kind
B2
Abstract

A printable lithium composition is provided. The printable lithium composition includes lithium metal powder; a polymer binder, wherein the polymer binder is compatible with the lithium powder; and a rheology modifier, wherein the rheology modifier is compatible with the lithium powder and the polymer binder. The printable lithium composition may further include a solvent compatible with the lithium powder and with the polymer binder.

Claims (28)

1. A composition comprising on a solution basis of:

a) about 10 to about 50 percent of a lithium metal powder;

b) about 0.1 to about 20 percent of a polymer binder, wherein the polymer binder is compatible with the lithium metal powder and is selected from the group consisting of unsaturated elastomers, saturated elastomers, polyacrylic acid, polyvinylidene chloride and polyvinyl acetate;

c) about 0.1 to about 30 percent of a rheology modifier, wherein the rheology modifier is compatible with the lithium metal powder and the polymer binder; and

d) about 50 to about 95 percent of a non-polar solvent, wherein the solvent is compatible with the lithium metal powder and with the polymer binder and wherein the solvent is selected from the group consisting of acyclic hydrocarbons, cyclic hydrocarbons, and aromatic hydrocarbons, wherein the composition is printable.

2. The printable lithium composition of claim 1 , wherein the lithium metal powder is a stabilized lithium metal powder.

3. The printable lithium composition of claim 1 wherein the lithium metal powder is alloyed with a metal selected from the group consisting of aluminum, boron, germanium, silicon, indium, and magnesium.

4. The printable lithium composition of claim 1 , comprising a viscosity of the printable lithium composition at 10 s −1 shear of about 20 to about 20,000 cps.

5. The printable lithium composition of claim 1 , wherein the printable lithium composition is chemically stable for up to six months at room temperature and is stable against metallic lithium loss at temperatures up to about 60° C.

6. The printable lithium composition of claim 1 , wherein the rheology modifier is a conductive material.

7. The printable lithium composition of claim 6 , wherein the conductive material is selected from the group consisting of carbon black, carbon nanotubes, and graphene.

8. The printable lithium composition of claim 1 , wherein the rheology modifier provides improved stability.

9. The printable lithium composition of claim 1 , wherein the polymer binder has a molecular weight of 1,000 to 8,000,000.

10. The solid-state battery of claim 9 , wherein the saturated elastomer is selected from the group consisting of ethylene propylene diene monomer rubber and ethylene-vinyl acetate.

11. An anode comprising the printable lithium composition of claim 1 .

12. A printable lithium composition comprising:

on a solution basis of:

a) about 10 to about 50 percent of a lithium metal powder;

b) about 0.1 to about 20 percent of a polymer binder, wherein the polymer binder is compatible with the lithium metal powder and is selected from the group consisting of unsaturated elastomers, saturated elastomers, polyacrylic acid, polyvinylidene chloride and polyvinyl acetate;

c) about 0.1 to about 30 percent of a rheology modifier, wherein the rheology modifier is compatible with the lithium metal powder and the polymer binder; and

d) about 50 to about 95 percent of a solvent selected from the group consisting of acyclic hydrocarbons, cyclic hydrocarbons and aromatic hydrocarbons;

wherein the composition is printable and is stable against metallic lithium loss at temperatures up to about 60° C.

13. The printable lithium composition of claim 12 , wherein the lithium metal powder is a stabilized lithium metal powder.

14. The printable lithium composition of claim 12 , wherein the rheology modifier is a conductive material.

15. The printable lithium composition of claim 14 , wherein the conductive material is selected from the group consisting of carbon black, carbon nanotubes, and graphene.

16. The printable lithium composition of claim 12 , wherein the polymer binder has a molecular weight of 1,000 to 8,000,000.

17. The printable lithium composition of claim 12 , wherein the printable lithium composition has a viscosity of 10 s −1 shear of about 20 to about 20,000 cps.

18. The printable lithium composition of claim 17 , wherein the printable lithium composition is chemically stable for up to six months at room temperature.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Jul 30, 2025
From: RIO TINTO FINANCE PLC
To: LIVENT USA CORP.; ARCADIUM LITHIUM INTERMEDIATE IRL LIMITED
Reel/Frame 071886/0172 →
RELEASE OF SECURITY INTEREST IN PATENT - REEL/FRAME 047327/0058 AND 050900/0939 Recorded Mar 6, 2025
From: CITIBANK, N.A.
To: LIVENT USA CORP.
Reel/Frame 070433/0759 →
RELEASE OF SECURITY INTEREST IN PATENT - REEL/FRAME 061373/0148 Recorded Mar 6, 2025
From: C ITIBANK, N.A.
To: LIVENT USA CORP.
Reel/Frame 070433/0732 →
SECURITY INTEREST Recorded Jan 30, 2025
From: LIVENT USA CORP.; ARCADIUM LITHIUM INTERMEDIATE IRL LIMITED
To: RIO TINTO FINANCE PLC
Reel/Frame 070061/0312 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Sep 2, 2022
From: LIVENT USA CORP.
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061373/0148 →
CHANGE OF NAME Recorded Jan 25, 2022
From: FMC LITHIUM USA CORP.
To: LIVENT USA CORP.
Reel/Frame 058838/0522 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2020
From: YAKOVLEVA, MARINA; FITCH, KENNETH BRIAN; GREETER, WILLIAM ARTHUR, JR; XIA, JIAN
To: FMC LITHIUM USA CORP.
Reel/Frame 052771/0524 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2020
From: YAKOVLEVA, MARINA; FITCH, KENNETH BRIAN; GREETER, WILLIAM ARTHUR, JR; XIA, JIAN
To: FMC LITHIUM USA CORP.
Reel/Frame 052751/0849 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Oct 31, 2019
From: FMC LITHIUM USA CORP.
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 050900/0939 →