Propulsion system cooling control
A propulsion system includes an electric fan propulsion motor with a plurality of propulsion motor windings. The propulsion system also includes a means for controlling a flow rate of a working fluid through a cryogenic working fluid flow control assembly to the propulsion motor windings. The propulsion system further includes a controller operable to control supplying a pre-cooling flow of the working fluid from a cryogenic liquid reservoir through the cryogenic working fluid flow control assembly to the propulsion motor windings.
1. A propulsion system comprising:
an electric fan propulsion motor comprising a plurality of propulsion motor windings;
a means for controlling a flow rate of a working fluid through a cryogenic working fluid flow control assembly to the propulsion motor windings, wherein the cryogenic working fluid flow control assembly comprises a manifold and a purge valve proximate to a housing of the electric fan propulsion motor;
a means for cryogenic cooling comprising a cryogenic liquid reservoir; and
a controller operable to control supplying a pre-cooling flow of the working fluid from the cryogenic liquid reservoir through the cryogenic working fluid flow control assembly to the propulsion motor windings, wherein the working fluid comprises liquid air released from the cryogenic liquid reservoir, cool gaseous air, and/or a mix of liquid air and gaseous air.
2. The propulsion system of claim 1 , wherein the controller is operable to:
increase a flow rate of the working fluid to supply a full cooling flow from the cryogenic liquid reservoir through the cryogenic working fluid flow control assembly to the propulsion motor windings;
cycle the purge valve to vent a gaseous accumulation of the working fluid; and
deliver the working fluid in a liquid state to the propulsion motor windings during operation of the electric fan propulsion motor.
3. The propulsion system of claim 2 , wherein the cryogenic working fluid flow control assembly comprises a main flow control valve operable to control the flow rate of the working fluid through a primary cooling line of the cryogenic working fluid flow control assembly to the propulsion motor windings.
4. The propulsion system of claim 3 , wherein the main flow control valve is a variable position valve operable to transition between a closed position, a partially opened position to supply the pre-cooling flow, and a fully opened position to supply the full cooling flow.
5. The propulsion system of claim 3 , wherein the cryogenic working fluid flow control assembly comprises a bypass cooling line and a bypass flow control valve configured to selectively provide the pre-cooling flow as a bypass cooling flow around the main flow control valve.
6. The propulsion system of claim 2 , further comprising one or more temperature sensors, wherein the controller is operable to control changes in the flow rate of the working fluid and timing of opening and closing the purge valve based on temperature data from the one or more temperature sensors.
7. The propulsion system of claim 2 , further comprising one or more pressure sensors, wherein the controller is operable to control changes in the flow rate of the working fluid and timing of opening and closing the purge valve based on pressure data from the one or more pressure sensors.
8. The propulsion system of claim 2 , wherein a speed of the electric fan propulsion motor is limited responsive to confirming whether the working fluid is reaching the propulsion motor windings in the liquid state.
9. The propulsion system of claim 2 , wherein the controller is operable to decrease a flow rate of the working fluid from the full cooling flow to a reduced cooling flow prior to disabling a flow of the working fluid from the cryogenic liquid reservoir through the cryogenic working fluid flow control assembly to the propulsion motor windings.
10. The propulsion system of claim 2 , further comprising a cryogenic cartridge that comprises a coupling interface configured to detachably establish fluid communication with a feeder line and the cryogenic cartridge comprises the cryogenic liquid reservoir.
11. The propulsion system of claim 10 , wherein the cryogenic cartridge comprises a rapid release component operable to depressurize the cryogenic liquid reservoir upon impact.
12. The propulsion system of claim 3 , further comprising a check valve coupled to the primary cooling line and a cooling source that is non-cryogenic, wherein the check valve is configured to supply a non-cryogenic cooling flow from the cooling source to the propulsion motor windings through the check valve, the primary cooling line, and the manifold.
13. A propulsion system comprising:
an electric fan propulsion motor comprising a plurality of propulsion motor windings;
a cryogenic cooling system configured to control a flow rate of a working fluid through a cryogenic working fluid flow control assembly to the propulsion motor windings, wherein the cryogenic working fluid flow control assembly comprises a manifold and a purge valve proximate to a housing of the electric fan propulsion motor;
a cryogenic liquid reservoir; and
a controller operable to control supplying a pre-cooling flow of the working fluid from the cryogenic liquid reservoir through the cryogenic working fluid flow control assembly to the propulsion motor windings, wherein the working fluid comprises liquid air released from the cryogenic liquid reservoir, cool gaseous air, and/or a mix of liquid air and gaseous air.
14. The propulsion system of claim 13 , wherein the controller is operable to:
increase a flow rate of the working fluid to supply a full cooling flow from the cryogenic liquid reservoir through the cryogenic working fluid flow control assembly to the propulsion motor windings;
cycle the purge valve to vent a gaseous accumulation of the working fluid; and
deliver the working fluid in a liquid state to the propulsion motor windings during operation of the electric fan propulsion motor.
15. The propulsion system of claim 14 , wherein the cryogenic working fluid flow control assembly comprises a main flow control valve operable to control the flow rate of the working fluid through a primary cooling line of the cryogenic working fluid flow control assembly to the propulsion motor windings.
16. The propulsion system of claim 15 , wherein the main flow control valve is a variable position valve operable to transition between a closed position, a partially opened position to supply the pre-cooling flow, and a fully opened position to supply the full cooling flow.
17. The propulsion system of claim 15 , wherein the cryogenic working fluid flow control assembly comprises a bypass cooling line and a bypass flow control valve configured to selectively provide the pre-cooling flow as a bypass cooling flow around the main flow control valve.
18. The propulsion system of claim 14 , further comprising one or more temperature sensors, wherein the controller is operable to control changes in the flow rate of the working fluid and timing of opening and closing the purge valve based on temperature data from the one or more temperature sensors.
19. The propulsion system of claim 14 , further comprising:
a pump operable to urge the working fluid into the cryogenic working fluid flow control assembly and maintain a desired pressure; and
one or more pressure sensors, wherein the controller is operable to control changes in the flow rate of the working fluid and timing of opening and closing the purge valve based on pressure data from the one or more pressure sensors.
20. The propulsion system of claim 14 , wherein a speed of the electric fan propulsion motor is limited responsive to confirming whether the working fluid is reaching the propulsion motor windings in the liquid state.