IP Library Granted Patent US 10,774,543
Granted Patent B2
US 10,774,543 · App. 16/364,378 · Granted Sep 15, 2020

Panel for forming a floor covering

Inventors: Martin Segaert (Ypres, BE); Christophe Naeyaert (Jabbeke, BE)
Assignee: UNILIN, BVBA
E04F15/107B27N3/06B29C43/006B29C43/30B29C43/305B29C43/48B29C70/081B29C70/506B32B5/024B32B27/12B32B27/304B32B37/1027B32B37/24B32B38/145D06N3/0022E04F15/02038E04F15/08E04F15/102E04F15/105B29C2043/483B29K2101/12B29K2309/08B29L2031/732B32B37/0015B32B2305/08B32B2305/10B32B2305/22B32B2305/30B32B2307/412B32B2307/414B32B2307/7242B32B2307/734B32B2309/105B32B2315/08B32B2315/085B32B2327/06B32B2398/20B32B2419/00B32B2471/00E04F2201/0153E04F2201/0161E04F2201/023Y10T428/24868
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Quick Facts
Patent No.
US 10,774,543
App. No.
16/364,378
Granted
Sep 15, 2020
Kind
B2
Abstract

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate includes three layers, including a lowermost layer, a central layer and an uppermost layer, all made from thermoplastic material, where the thermoplastic material of the central layer is more rigid than the thermoplastic material of the lower most layer and the uppermost layer.

Claims (19)

1. A panel comprising at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer,

wherein said substrate substantially consists of three layers, including a lowermost layer, a central layer and an uppermost layer, all made from thermoplastic material,

wherein the thermoplastic material of the central layer has a lower plasticizer content than the thermoplastic material of the lower most layer and the uppermost layer.

2. The panel according to claim 1 , wherein said thermoplastic material is chosen from the group consisting of polyvinylchloride, polypropylene, polyethylene and polyurethane.

3. The panel according to claim 2 , wherein said lowermost layer is on the basis of soft polyvinylchloride, said central layer is on the basis of hard or semi-rigid polyvinylchloride, and said uppermost layer is on the basis of soft polyvinylchloride.

4. The panel according to claim 3 , wherein said central layer comprises less than 5 percent by weight of plasticizer or no plasticizer.

5. The panel according to claim 4 , wherein said lowermost and said uppermost layer comprise 12 percent by weight or more of plasticizer.

6. The panel according to claim 1 , wherein said panel is a floor panel for a floating floor covering and at two or more opposite edges comprises coupling parts with which two of such floor panels can be coupled at said edges in such a manner that they are mutually locked in a horizontal direction perpendicular to the respective edge and in the plane of the floor panels, as well as in a vertical direction perpendicular to the plane of the floor panels.

7. The panel according to claim 1 , wherein said substrate has a thickness of 1.3 to 10 millimeters.

8. The panel according to claim 1 , wherein said panel has a thickness situated between 2 and 6 millimeters.

9. The panel according to claim 1 , wherein said decor consists of a print performed on a synthetic material film, wherein said film is a printed polyvinylchloride film, a polyurethane film, a polypropylene film or a polyethylene film.

10. The panel according to claim 1 , wherein said wear layer also comprises a thermoplastic material, wherein said thermoplastic material is hard or soft polyvinylchloride, polyurethane, polypropylene or polyethylene.

11. The panel according to claim 1 , wherein the thickness of the panel is for more than one half formed by said substrate.

12. The panel according to claim 1 , wherein said top layer comprises a backing layer located underneath the printed decor.

13. A panel comprising at least a substrate of thermoplastic material having a thickness of 1.3 to 10 millimeter, and a top layer with a printed decor and a translucent or transparent wear layer,

wherein said thermoplastic material is chosen from the list consisting of polyvinylchloride, polypropylene, polyethylene and polyurethane and the thickness of the panel is for more than one half formed by said substrate, said panel being a floor panel for a floating floor covering and comprising at two or more opposite edges coupling parts with which two of such floor panels are able to be coupled at said edges in such a manner that they are mutually locked in a horizontal direction perpendicular to the respective edge and in the plane of the floor panels, as well as in a vertical direction perpendicular to the plane of the floor panels, wherein said substrate substantially consists of three layers, including a lowermost layer, a central layer and an uppermost layer, all made from thermoplastic material, wherein the thermoplastic material of the central layer comprises a plasticizer content of less than 5% by weight of plasticizer or no plasticizer and the thermoplastic material of the lower most layer and the uppermost layer comprise 12 percent by weight or more of plasticizer.

14. The panel according to claim 13 , wherein said decor consists of a print performed on a synthetic material film, wherein said film is a printed polyvinylchloride film, a polyurethane film, a polypropylene film or a polyethylene film.

15. The panel according to claim 14 , wherein said wear layer also comprises a thermoplastic material, wherein said thermoplastic material is hard or soft polyvinylchloride, polyurethane, polypropylene or polyethylene.

16. The panel according to claim 13 , wherein said panel has a thickness situated between 2 and 6 millimeters.

Assignments (2)
CHANGE OF NAME Recorded Oct 15, 2020
From: UNILIN BVBA
To: UNILIN BV
Reel/Frame 054059/0166 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2019
From: SEGAERT, MARTIN; NAEYAERT, CHRISTOPHE
To: UNILIN, BVBA
Reel/Frame 048702/0740 →
Cited By (6)
US 12,234,655 US 12,345,519 US 12,352,561 US 12,442,196 US 12,448,789 US 12,466,161