IP Library Granted Patent US 10,738,481
Granted Patent B2
US 10,738,481 · App. 16/364,693 · Granted Aug 11, 2020

Floor panel and floor covering consisting of a plurality of such floor panels

Inventors: Antonio Giuseppe Perra (Bergen, NL); Sander Gordon Zweed (Huizen, NL)
Assignee: I4F Licensing NV
E04F15/02038E04C2/38E04C2/40E04F15/02E04F2201/0123E04F2201/0138E04F2201/0146E04F2201/03E04F2201/04F16B5/0056Y10T428/24488
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Quick Facts
Patent No.
US 10,738,481
App. No.
16/364,693
Granted
Aug 11, 2020
Kind
B2
Abstract

The invention relates to a floor panel, in particular a laminated floor panel. The invention also relates to a floor covering consisting of a plurality of mutually coupled floor panels according to the invention. The invention further relates to a method for mutually coupling two floor panels, in particular laminated floor panels, according to the invention.

Claims (80)

1. A floor panel, comprising:

a centrally located core provided with an upper side and a lower side

at least one first resilient coupling part and second resilient coupling part connected respectively to opposite edges of the core,

which the first resilient coupling part comprises a single upward tongue, at least one upward flank lying at a distance from the upward tongue and a single upward groove formed between the upward tongue and the upward flank, wherein:

at least a part of a side of the upward tongue facing toward the upward flank extends in the direction of the normal of the upper side of the core,

at least a part of a side of the upward tongue facing toward the upward flank forms an upward aligning edge for the purpose of coupling the first resilient coupling part to a second resilient coupling part of an adjacent floor panel,

which the second resilient coupling part comprises a single downward tongue, at least one downward flank lying at a distance from the downward tongue, and a single downward groove formed between the downward tongue and the downward flank, wherein:

at least a part of a side of the downward tongue facing toward the downward flank extends in the direction of the normal of the lower side of the core,

at least a part of a side of the downward tongue facing away from the downward flank forms a downward aligning edge for the purpose of coupling the second resilient coupling part to a first resilient coupling part of an adjacent floor panel,

wherein the upward groove is adapted to receive at least a part of a downward tongue of an adjacent panel, and wherein the downward groove is adapted to receive at least a part of an upward tongue of an adjacent panel,

wherein an upper side of the upward tongue runs inclining downward in the direction of the side of the upward tongue facing away from the upward flank,

wherein an upper side of the downward groove having a likewise inclining orientation upward in the direction of the side of the downward tongue facing towards the downward flank,

wherein a side of the downward tongue facing away from the downward flank is provided with a locking element in the form of a protrusion extending therefrom, and wherein the upward flank is provided with a counter-locking element in the form of a cavity configured to receive the locking element, said locking element being adapted to cooperate with said counter-locking element of another floor panel in a frictional fit to hold the floor panels together,

wherein the first resilient coupling part comprises a bridge part connected to the core and an end part connected resiliently to the bridge part, wherein the end part is adapted to move resiliently in a direction enclosing an angle, formed with a plane formed by the core,

wherein the upward flank of the first resilient coupling part forms part of the bridge part of the first resilient coupling part, and that the upward tongue of the first resilient coupling part forms part of the end part of the first resilient coupling part,

wherein the thickness of the end part of the first resilient coupling part exceeds half the thickness of the floor panel, and

wherein the locking element and the counter-locking element are located above the upper side of the upward tongue.

2. The floor panel as claimed in claim 1 , wherein an inclining part of an upper side of the upward tongue connects directly to the upward aligning edge.

3. The floor panel as claimed in claim 1 , wherein the aligning edges are chamfered, facilitating hooking together of two coupling parts by the substantially linear displacement of the coupling parts relative to each other.

4. The floor panel as claimed in claim 3 , wherein the chamfered aligning edges are formed by a flat surface so as to allow guiding of a third resilient coupling part during the process of coupling.

5. The floor panel as claimed in claim 1 , wherein the upper side of the upward tongue connected directly to the upward aligning edge has a flat orientation.

6. The floor panel as claimed in claim 1 , wherein a lower part of the upward flank is oriented diagonally, while an upper part of the upward flank extends in a direction of the normal of the upper side of the floor panel and forms a stop surface for the second resilient coupling part.

7. The floor panel as claimed in claim 1 , wherein a side of the downward tongue facing away from the downward flank is diagonally oriented, and a corresponding side of the upward flank is diagonally oriented, whereby in between a gap will be formed in the coupled position of adjacent floor panels.

8. The floor panel as claimed in claim 1 , wherein the floor panel is manufactured at least partially from plastic.

9. The floor panel as claimed in claim 1 , wherein the floor panel is a laminated floor panel, comprising a carrier layer, a top layer arranged on an upper side of the carrier layer, and a decorative layer in between said carrier layer and said top layer.

10. A floor panel, comprising:

a centrally located core provided with an upper side and a lower side,

at least one first resilient coupling part and second resilient coupling part connected respectively to opposite edges of the core,

which the first resilient coupling part comprises a single upward tongue, at least one upward flank lying at a distance from the upward tongue and a single upward groove formed between the upward tongue and the upward flank, wherein:

at least a part of a side of the upward tongue facing toward the upward flank extends in the direction of the normal of the upper side of the core,

at least a part of a side of the upward tongue facing toward the upward flank forms an upward aligning edge for the purpose of coupling the first resilient coupling part to a second resilient coupling part of an adjacent floor panel,

which the second resilient coupling part comprises a single downward tongue, at least one downward flank lying at a distance from the downward tongue, and a single downward groove formed between the downward tongue and the downward flank, wherein:

at least a part of a side of the downward tongue facing toward the downward flank extends in the direction of the normal of the lower side of the core,

at least a part of a side of the downward tongue facing away from the downward flank forms a downward aligning edge for the purpose of coupling the second resilient coupling part to a first resilient coupling part of an adjacent floor panel,

wherein the upward groove is adapted to receive at least a part of a downward tongue of an adjacent panel, and wherein the downward groove is adapted to receive at least a part of an upward tongue of an adjacent panel,

wherein a side of the downward tongue facing away from the downward flank is provided with a locking element in the form of a protrusion extending therefrom, and wherein the upward flank is provided with a counter-locking element in the form of a cavity configured to receive the locking element, said locking element being adapted to cooperate with said counter-locking element of another floor panel in a frictional fit to hold the floor panels together,

wherein the first resilient coupling part comprises a bridge part connected to the core and an end part connected resiliently to the bridge part, wherein the end part is adapted to move resiliently in a direction enclosing an angle formed with a plane formed by the core, and

wherein the upward flank of the first resilient coupling part forms part of the bridge part of the first resilient coupling part, and that the upward tongue of the first resilient coupling part forms part of the end part of the first resilient coupling part, and

wherein the locking element and the counter-locking element are located at a higher level than the upper side of the upward tongue.

11. The floor panel as claimed in claim 10 , wherein an inclining part of an upper side of the upward tongue connects directly to the upward aligning edge.

12. The floor panel as claimed in claim 10 , wherein the aligning edges are chamfered, facilitating hooking together of two coupling parts by the substantially linear displacement of the coupling parts relative to each other.

13. The floor panel as claimed in claim 10 , wherein an upper side of the upward tongue runs inclining downward in the direction of the side of the upward tongue facing away from upward flank, and wherein an upper side of the downward groove having a likewise inclining orientation upward in the direction of the side of the downward tongue facing towards the downward flank.

14. The floor panel as claimed in claim 10 , wherein the angle enclosed by on the one hand the direction in which at least a part of a side of the downward tongue facing toward the downward flank extends and on the other the normal of the lower side of the core is between 0 and 45 degrees, and wherein the angle enclosed by the direction in which at least a part of a side of the upward tongue facing toward the upward flank extends and the normal of the upper side of the core is between 0 and 45 degrees.

15. The floor panel as claimed in claim 10 , wherein the upper side of the upward tongue connected directly to the upward aligning edge has a flat orientation.

16. The floor panel as claimed in claim 10 , wherein a lower part of the upward flank is oriented diagonally, while an upper part of the upward flank extends in a direction of the normal of the upper side of the floor panel and forms a stop surface for the second resilient coupling part.

17. The floor panel as claimed in claim 10 , wherein a side of the downward tongue facing away from the downward flank is diagonally oriented, and the complementary side of the upward flank is diagonally oriented, whereby in between a gap will be formed in the coupled position of adjacent floor panels.

18. The floor panel as claimed in claim 10 , wherein the floor panel is manufactured at least partially from plastic.

19. The floor panel as claimed in claim 10 , wherein the floor panel is a laminated floor panel, comprising a carrier layer, a top layer arranged on an upper side of said carrier layer, and a decorative layer in between said carrier layer and said top layer.

20. A floor panel, comprising:

a centrally located core provided with an upper side and a lower side,

at least one first resilient coupling part and second resilient coupling part connected respectively to opposite edges of the core,

which the first resilient coupling part comprises a single upward tongue, at least one upward flank lying at a distance from the upward tongue and a single upward groove formed between the upward tongue and the upward flank, wherein:

at least a part of a side of the upward tongue facing toward the upward flank extends in the direction of the normal of the upper side of the core,

at least a part of a side of the upward tongue facing toward the upward flank forms an upward aligning edge for the purpose of coupling the first resilient coupling part to a second resilient coupling part of an adjacent floor panel,

which the second resilient coupling part comprises a single downward tongue, at least one downward flank lying at a distance from the downward tongue, and a single downward groove formed between the downward tongue and the downward flank, wherein:

at least a part of a side of the downward tongue facing toward the downward flank extends in the direction of the normal of the lower side of the core,

at least a part of a side of the downward tongue facing away from the downward flank forms a downward aligning edge for the purpose of coupling the second resilient coupling part to a first resilient coupling part of an adjacent floor panel,

wherein the upward groove is adapted to receive at least a part of a downward tongue of an adjacent panel, and wherein the downward groove is adapted to receive at least a part of an upward tongue of an adjacent panel,

wherein a side of the downward tongue facing away from the downward flank is provided with a locking element in the form of a protrusion extending therefrom, and wherein the upward flank is provided with a counter-locking element in the form of a cavity configured to receive the locking element, said locking element being adapted to cooperate with said counter-locking element of another floor panel in a frictional fit to hold the floor panels together,

wherein a part of the upward flank extends in the direction of the normal of the upper side of the core,

wherein the first resilient coupling part comprises a bridge part connected to the core and an end part connected resiliently to the bridge part, wherein the end part is adapted to move resiliently in a direction enclosing an angle formed with a plane formed by the core,

wherein the upward flank of the first resilient coupling part forms part of the bridge part of the first resilient coupling part, and that the upward tongue of the first resilient coupling part forms part of the end part of the first resilient coupling part,

wherein the thickness of the end part of the first resilient coupling part exceeds half the thickness of the floor panel, and

wherein the locking element and the counter-locking element are located above the upper side of the upward tongue.

21. The floor panel as claimed in claim 20 , wherein an inclining part of an upper side of the upward tongue connects directly to the upward aligning edge.

22. The floor panel as claimed in claim 20 , wherein the aligning edges are chamfered, facilitating hooking together of two coupling parts by the substantially linear displacement of the coupling parts relative to each other.

23. The floor panel as claimed in claim 20 , wherein a side of the downward tongue facing away from the downward flank is provided with a locking element, and wherein the upward flank is provided with a counter-locking element, said locking element being adapted to cooperate with said counter-locking element of another floor panel.

24. The floor panel as claimed in claim 20 , wherein the upper side of the upward tongue connected directly to the upward aligning edge has a flat orientation.

25. The floor panel as claimed in claim 20 , wherein a lower part of the upward flank is oriented diagonally, while an upper part of the upward flank extends in a direction of the normal of the upper side of the floor panel and forms a stop surface for the second resilient coupling part.

26. The floor panel as claimed in claim 20 , wherein a side of the downward tongue facing away from the downward flank is diagonally oriented, and the complementary side of the upward flank is diagonally oriented, whereby in between a gap will be formed in the coupled position of adjacent floor panels.

27. The floor panel as claimed in claim 20 , wherein the floor panel is manufactured at least partially from plastic.

28. The floor panel as claimed in claim 20 , wherein the floor panel is a laminated floor panel, comprising a carrier layer, a top layer arranged on an upper side of said carrier layer, and a decorative layer in between said carrier layer and said top layer.

29. A method for mutually connecting two floor panels as claimed in claim 1 , comprising the steps of:

A) having a second resilient coupling part of the first floor panel engage on a first resilient coupling part of a second floor panel,

B) exerting a force on the second resilient coupling part of the first floor panel in the direction of the first resilient coupling part of the second floor panel, such that an end part of the first resilient coupling part of the second floor panel will pivot in a downward direction, whereby a downward tongue of the second resilient coupling part of the first floor panel is arranged at least partially, in particular substantially, in an upward groove of the first resilient coupling part of the second floor panel, and

C) releasing the force exerted during step B), whereby the deformed end part of the first resilient coupling part will pivot back to an initial position and the downward tongue of the second resilient coupling part of the first floor panel will be locked in the upward groove of the first resilient coupling part of the second floor panel, and wherein the locking element will co-act with the counter-locking element.

30. The method for mutually connecting two floor panels as claimed in claim 29 , comprising the steps of:

A) having a second resilient coupling part of the first floor panel engage on a first resilient coupling part of a second floor panel,

B) exerting a force on the second resilient coupling part of the first floor panel in the direction of the first resilient coupling part of the second floor panel, such that an end part of the first resilient coupling part of the second floor panel will pivot in a downward direction, whereby a downward tongue of the second resilient coupling part of the first floor panel is arranged at least partially, in particular substantially, in an upward groove of the first resilient coupling part of the second floor panel, and

C) releasing the force exerted during step B), whereby the deformed end part of the first resilient coupling part will pivot back to an initial position and the downward tongue of the second resilient coupling part of the first floor panel will be locked in the upward groove of the first resilient coupling part of the second floor panel, and wherein the locking element will co-act with the counter-locking element.

Assignments (9)
SECURITY INTEREST Recorded Jul 2, 2025
From: I4F LICENSING NV
To: BNP PARIBAS FORTIS NV
Reel/Frame 071800/0403 →
CHANGE OF ADDRESS Recorded Apr 29, 2024
From: I4F LICENSING NV
To: I4F LICENSING NV
Reel/Frame 067260/0496 →
PATENT SECURITY AGREEMENT Recorded Sep 3, 2020
From: I4F LICENSING NV
To: I4F INTERNATIONAL B.V.
Reel/Frame 054157/0625 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2020
From: INNOVATIONS4FLOORING HOLDING N.V.
To: I4F LICENSING NV
Reel/Frame 051781/0061 →
CHANGE OF NAME Recorded Feb 11, 2020
From: INNOVATIONS 4FLOORING HOLDING CURACAO N.V.
To: INNOVATIONS4FLOORING HOLDING CURACAO N.V.
Reel/Frame 051882/0317 →
CHANGE OF NAME Recorded Feb 11, 2020
From: INNOVATIONS4FLOORING HOLDING CURACAO N.V.
To: INNOVATIONS4FLOORING HOLDING N.V.
Reel/Frame 051882/0368 →
CHANGE OF NAME Recorded Feb 11, 2020
From: INNOVATIONS 4 FLOORING HOLDING N.V.
To: INNOVATIONS 4FLOORING HOLDING CURACAO N.V.
Reel/Frame 051882/0287 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2019
From: PERRA, ANTONIO GIUSEPPE; ZWEED, SANDER GORDON
To: 4SIGHT INNOVATION B.V.
Reel/Frame 048831/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2019
From: 4SIGHT INNOVATION B.V.
To: INNOVATIONS 4 FLOORING HOLDING N.V.
Reel/Frame 048831/0645 →
Priority Claims (2)
NL 2003019 · Jun 12, 2009 · national
WO PCT/NL2009/050540 · Sep 9, 2009 · international
Continuity (8)
Continuation 16053132 · Aug 2, 2018
Continuation 16053036 · Aug 2, 2018
Continuation 14969576 · Dec 15, 2015
Continuation 14617543 · Feb 9, 2015
Continuation 14251766 · Apr 14, 2014
Continuation 13316871 · Dec 12, 2011
Continuation PCTNL2010050365 · Jun 14, 2010
Related Publication 20190218791A1 · Jul 18, 2019
Cited By (1)
US 12,546,120