IP Library Granted Patent US 11,735,940
Granted Patent B2
US 11,735,940 · App. 16/365,368 · Granted Aug 22, 2023

Methods and systems for recharging a battery

Inventors: Reza Pourdarvish (Camarillo, CA); Troy W. Renken (Alpharetta, GA); Timothy W. Powers (Thousand Oaks, CA)
Assignee: RIOT ENERGY INC.
H02J7/00712H01M10/44H02J7/0071H02J7/007182H02J7/007184H01M10/32
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Quick Facts
Patent No.
US 11,735,940
App. No.
16/365,368
Granted
Aug 22, 2023
Kind
B2
Abstract

The present invention provides a novel method for charging silver-zinc rechargeable batteries and an apparatus for practicing the charging method. The recharging apparatus includes recharging management circuitry; and one or more of a silver-zinc cell, a host device or a charging base that includes the recharging management circuitry. The recharging management circuitry provides means for regulating recharging of the silver-zinc cell, diagnostics for evaluating battery function, and safety measures that prevent damage to the apparatus caused by charging batteries composed of materials that are not suited for the charging method (e.g., non-silver-zinc batteries).

Claims (39)

1. A method of charging a rechargeable battery having multiple voltage plateaus wherein the battery has a voltage, V Batt , that is less than its highest voltage plateau comprising:

a2) Charging the battery with a charging current, I 1 , wherein the charging current, I 1 , is applied until the battery is charged to a first voltage, V 1 ;

b2) Controlling the charging current, I 1 , when the voltage of the battery is V 1 , so that the voltage of the battery is maintained at V 1 with a deviation of no more than ±20% of V 1 ; and

c2) Monitoring for each of the following occurrences and arresting the charging current, I 1 , at the first of the following occurrences

1) the battery has been charged with at least 98% of its C R ; or

2) the charging current, I 1 , is 0.5 mA±0.1 mA after the battery is charged with I 1 for a period, T 1 , of from 60 min to 240 min,

wherein C R is the rated capacity of the battery.

2. The method of claim 1 , further comprising

d4) Charging the battery with a diagnostic charge current, I Diag , for a period of 10 seconds or less; and

e4) Discontinuing the recharging of the battery if ΔV≤−m d ×V d0 +b d ,

wherein

Δ V=V d1 −V d0   (11);

0.1≤ m d ≤0.99  (12a);

0.75≤ b d ≤0.95  (13);

I Diag is from 2 mA to 20 mA, V d0 is the voltage of the battery prior to being charged with I Diag ; and V d1 is the voltage of the battery after it is charged with I Diag .

3. A method of charging a rechargeable battery having multiple voltage plateaus wherein the battery has a voltage, V Batt , that is greater than its lowest voltage plateau comprising:

a3) Charging the battery with a charging current, I 1 , having a maximum amperage of I max , wherein the charging current, I 1 , is applied for at least a period, t 3 , of from 5 min to 15 min;

b3) Controlling the charging current, I 1 , so that the voltage of the battery is maintained at V 1 with a deviation of no more than ±20% of V 1 ;

c3) Measuring the ambient temperature; and

d3) Monitoring for each of the following occurrences and arresting the charging current, I 1 , at the first of the following occurrences

1) the battery has been charged with charging current, I 1 , for a period of 5 hrs±3 hrs;

2) the battery has been charged with a target capacity C T by the charging current, I 1 ; or

3) the charging current, I 1 , reduces to I end for a continuous period of from 50 seconds to 70 seconds after the battery has been charged with I 1 during period t 3 ,

wherein V 1 is less than the voltage of a natural polarization peak, V PP ;

wherein V PP is associated with a voltage plateau, V P , wherein V P is greater than V Batt , and V 1 is greater than V P ;

wherein C T is from 10 mAh to 25 mAh; and

I end is calculated according to equation (12b):

I end =m 2 ×T+b x   (12b)

wherein m 2 is from 0.10 to 0.14;

T is the ambient temperature in degrees Celsius; and

b x is from 0.75 to 1.25 if charge current I 1 was 5 mA±1.5 mA for at least 80% of period t 3 ; or

b x is from 0.25 to 0.75 if charge current I 1 was 5 mA±1.5 mA for less than 80% of period t 3 .

4. The method of claim 3 , further comprising

d4) Charging the battery with a diagnostic charge current, I Diag , for a period of 10 seconds or less; and

e4) Discontinuing the recharging of the battery if ΔV≤−m d ×V d0 +b d , wherein

Δ V=V d1 −V d0   (11);

0.1≤ m d ≤0.99  (12a);

0.75≤ b d ≤0.95  (13);

I Diag is from 2 mA to 20 mA, V d0 is the voltage of the battery prior to being charged with I Diag ; and V d1 is the voltage of the battery after it is charged with I Diag .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2021
From: ZPOWER, LLC
To: RIOT ENERGY, INC.
Reel/Frame 056868/0403 →
ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 27, 2020
From: MIDCAP FINANCIAL TRUST
To: Z BATTERY DIP LENDERS, LLC
Reel/Frame 052768/0010 →
SECURITY INTEREST Recorded Jul 16, 2019
From: ZPOWER, LLC
To: MIDCAP FINANCIAL TRUST, AS AGENT
Reel/Frame 049771/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2019
From: POURDARVISH, REZA; RENKEN, TROY W.; POWERS, TIMOTHY W.
To: ZPOWER, LLC
Reel/Frame 048870/0411 →
Continuity (3)
Division 14759666
Provisional Application 61751566 · Jan 11, 2013
Related Publication 20190222051A1 · Jul 18, 2019
Cited By (1)
US 12,695,325