Fluid conduit assembly with gas trapping filter in the fluid flow path

1. A reservoir cap for a reservoir of a medication fluid, the reservoir cap comprising:

a lower body section to receive the reservoir of medication fluid, the lower body section comprising a top portion having a vent hole formed therein, the lower body section configured to couple with a housing of a fluid infusion device, the lower body section configured to seal and secure the fluid reservoir inside a reservoir chamber that resides in the housing, and the vent hole facilitating venting of the reservoir chamber;

a venting membrane covering the vent hole;

a hollow needle in the lower body section, the hollow needle configured to carry fluid from the reservoir of medication fluid into the lower body section;

an upper body section comprising a conduit coupled to a length of tubing extending from the upper body section and in fluid communication with the hollow needle;

a gas trapping filter positioned in the lower body section upstream of the conduit and upstream of the length of tubing to filter particulates from the medication fluid, the gas trapping filter configured to retain and trap gas bubbles from the medication fluid; and

a reservoir membrane affixed in the upper body section to allow the medication fluid to pass during a fluid delivery operation, wherein the gas trapping filter is positioned upstream of the reservoir membrane;

wherein the gas trapping filter physically obstructs a fluid flow path into the length of tubing such that the medication fluid is not diverted around the gas trapping filter, and to inhibit downstream flow of gas bubbles into the length of tubing; and

wherein during the fluid delivery operation the medication fluid is forced out of the fluid reservoir, into the hollow needle, into the lower body section, through the gas trapping filter, through the reservoir membrane, into the conduit of the upper body section, and through the length of tubing.

2. The reservoir cap of claim 1 , wherein the gas trapping filter is positioned downstream of the hollow needle.

3. The reservoir cap of claim 1 , wherein a downstream end of the hollow needle resides within the gas trapping filter.

4. The reservoir cap of claim 3 , wherein the gas trapping filter comprises a hole to accept the downstream end of the hollow needle.

5. The reservoir cap of claim 1 , wherein the gas trapping filter comprises a partially hydrophilic membrane, foam, sponge, felt, or fiber composite material.

6. The reservoir cap of claim 1 , wherein the gas trapping filter adsorbs or absorbs silicone oil.

7. The reservoir cap of claim 1 , wherein:

the gas trapping filter comprises a drug impregnated therein; and

a quantity of the drug is released into the medication fluid as the medication fluid flows through the gas trapping filter.

8. The reservoir cap of claim 1 , wherein the gas trapping filter has a pore size within the range of 20 to 1000 microns.

9. The reservoir cap of claim 1 , wherein the gas trapping filter is formed from a polyvinyl alcohol material.

10. The reservoir cap of claim 9 , wherein the polyvinyl alcohol material is treated to enhance hydrophilic characteristics.

11. The reservoir cap of claim 1 , wherein the gas trapping filter comprises a plurality of physically distinct elements that collectively function as the gas trapping filter.

12. The reservoir cap of claim 11 , wherein the physically distinct elements of the gas trapping filter are fabricated from different materials.

13. A fluid delivery system comprising:

a fluid infusion pump to deliver a medication fluid from a fluid reservoir, the fluid infusion pump comprising a housing and a reservoir chamber that resides in the housing, the reservoir chamber accommodating the fluid reservoir; and

a reservoir cap for the fluid reservoir, coupled to the fluid infusion pump to deliver the medication fluid to a user, the reservoir cap defining a flow path for the medication fluid;

the reservoir cap comprising:

a lower body section to receive the reservoir of medication fluid, the lower body section comprising a top portion having a vent hole formed therein, the lower body section configured to couple with the housing of the fluid infusion pump, the lower body section configured to seal and secure the fluid reservoir inside the reservoir chamber, and the vent hole facilitating venting of the reservoir chamber;

a venting membrane covering the vent hole;

a hollow needle in the lower body section, the hollow needle configured to carry fluid from the reservoir of medication fluid into the lower body section;

an upper body section comprising a conduit coupled to a length of tubing extending from the upper body section and in fluid communication with the hollow needle;

a gas trapping filter positioned in the lower body section upstream of the conduit and upstream of the length of tubing to filter particulates from the medication fluid, the gas trapping filter configured to retain and trap gas bubbles from the medication fluid; and

a reservoir membrane affixed in the upper body section to allow the medication fluid to pass during a fluid delivery operation, wherein the gas trapping filter is positioned upstream of the reservoir membrane;

wherein the gas trapping filter physically obstructs the fluid flow path such that the medication fluid is not diverted around the gas trapping filter, and inhibits downstream flow of gas bubbles into the length of tubing; and

wherein during the fluid delivery operation the medication fluid is forced out of the fluid reservoir, into the hollow needle, into the lower body section, through the gas trapping filter, through the reservoir membrane, into the conduit of the upper body section, and through the length of tubing.

14. The fluid delivery system of claim 13 , wherein a downstream end of the hollow needle resides within the gas trapping filter.

15. The fluid delivery system of claim 13 , wherein the gas trapping filter comprises a partially hydrophilic membrane, foam, sponge, felt, or fiber composite material.

16. The fluid delivery system of claim 13 , wherein:

the gas trapping filter comprises a drug impregnated therein; and

a quantity of the drug is released into the medication fluid as the medication fluid flows through the gas trapping filter.

17. The fluid delivery system of claim 13 , wherein the gas trapping filter has a pore size within the range of 20 to 1000 microns.

18. The fluid delivery system of claim 13 , wherein the gas trapping filter is formed from a polyvinyl alcohol material.

19. The fluid delivery system of claim 18 , wherein the polyvinyl alcohol material is treated to enhance hydrophilic characteristics.

20. The fluid delivery system of claim 13 , wherein the gas trapping filter comprises a plurality of physically distinct elements that collectively function as the gas trapping filter.