IP Library Granted Patent US 10,644,196
Granted Patent B2
US 10,644,196 · App. 16/369,069 · Granted May 5, 2020

Reduction of surface recombination losses in micro-LEDs

Inventors: Thomas Lauermann (Cork, IE); Stephan Lutgen (Dresden, DE); David Hwang (Cork, IE)
Assignee: Facebook Technologies, LLC
H01L33/14H01L33/0062H01L33/06
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Quick Facts
Patent No.
US 10,644,196
App. No.
16/369,069
Granted
May 5, 2020
Kind
B2
Abstract

Disclosed herein are systems and methods for reducing surface recombination losses in micro-LEDs. In some embodiments, a method includes reducing a lateral carrier diffusion in an outer region of a semiconductor layer by implanting ions in the outer region of the semiconductor layer. The semiconductor layer includes an active light emitting layer. An outcoupling surface of the semiconductor layer has a diameter of less than 10 μm. The outer region of the semiconductor layer extends from an outer surface of the semiconductor layer to a central region of the semiconductor layer that is shaded by a mask during the implanting of the ions.

Claims (42)

1. A method comprising:

reducing a lateral carrier diffusion in an outer region of a semiconductor layer by implanting ions in the outer region of the semiconductor layer, wherein:

the semiconductor layer comprises an active light emitting layer,

a light outcoupling surface of the semiconductor layer has a diameter of less than 10 μm,

the outer region of the semiconductor layer extends from an outer surface of the semiconductor layer to a central region of the semiconductor layer that is shaded by a mask during the implanting of the ions, and

the semiconductor layer further comprises an n-side semiconductor layer adjacent to the light outcoupling surface and a p-side semiconductor layer opposite to the active light emitting layer.

2. The method of claim 1 , wherein the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the p-side semiconductor layer.

3. The method of claim 1 , wherein the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the active light emitting layer.

4. The method of claim 1 , wherein the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the n-side semiconductor layer.

5. The method of claim 1 , wherein the ions are implanted at an angle between 0° and 7° with respect to an axis that is normal to a plane of the mask.

6. The method of claim 1 , wherein the lateral carrier diffusion in the outer region of the semiconductor layer is reduced to less than 1 cm 2 /s.

7. The method of claim 1 , wherein the mask comprises at least one of a metal, a resist, or a hard mask.

8. The method of claim 7 , wherein the metal has a thickness of less than 1000 nm, the resist has a thickness of less than 2500 nm, and the hard mask has a thickness of less than 800 nm.

9. The method of claim 1 , wherein the ions comprise hydrogen ions or helium ions.

10. The method of claim 9 , wherein the ions have an implantation energy between 20 keV and 140 keV.

11. The method of claim 9 , wherein an implantation dose of the ions is between 1×10 14 cm −2 and 1×10 16 cm −2 .

12. A light-emitting diode comprising:

a semiconductor layer comprising an active light emitting layer, wherein:

a light outcoupling surface of the semiconductor layer has a diameter of less than 10 μm,

a lateral carrier diffusion in an outer region of the semiconductor layer is less than a lateral carrier diffusion in a central region of the semiconductor layer,

the outer region of the semiconductor layer comprises ions that are implanted in the outer region of the semiconductor layer, and

the semiconductor layer further comprises an n-side semiconductor layer adjacent to the light outcoupling surface and a p-side semiconductor layer opposite to the active light emitting layer.

13. The light-emitting diode of claim 12 , wherein the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the p-side semiconductor layer.

14. The light-emitting diode of claim 12 , wherein the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the active light emitting layer.

15. The light-emitting diode of claim 12 , wherein the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the n-side semiconductor layer.

16. The light-emitting diode of claim 12 , wherein the ions comprise hydrogen ions or helium ions.

17. The light-emitting diode of claim 12 , wherein the lateral carrier diffusion in the outer region of the semiconductor layer is less than 1 cm 2 /s.

18. A light-emitting diode comprising:

a semiconductor layer comprising an active light emitting layer, wherein:

a light outcoupling surface of the semiconductor layer has a diameter of less than 10 μm,

a lateral carrier diffusion in an outer region of the semiconductor layer is less than a lateral carrier diffusion in a central region of the semiconductor layer,

the outer region of the semiconductor layer comprises ions that are implanted in the outer region of the semiconductor layer, and

the lateral carrier diffusion in the outer region of the semiconductor layer is less than 1 cm 2 /s.

19. The light-emitting diode of claim 18 , wherein:

the semiconductor layer further comprises an n-side semiconductor layer adjacent to the light outcoupling surface and a p-side semiconductor layer opposite to the active light emitting layer, and

the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the p-side semiconductor layer.

20. The light-emitting diode of claim 18 , wherein:

the semiconductor layer further comprises an n-side semiconductor layer adjacent to the light outcoupling surface and a p-side semiconductor layer opposite to the active light emitting layer, and

the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the active light emitting layer.

21. The light-emitting diode of claim 18 , wherein:

the semiconductor layer further comprises an n-side semiconductor layer adjacent to the light outcoupling surface and a p-side semiconductor layer opposite to the active light emitting layer, and

the ions are implanted from a top surface of the p-side semiconductor layer to a depth within the n-side semiconductor layer.

Assignments (2)
CHANGE OF NAME Recorded May 19, 2022
From: FACEBOOK TECHNOLOGIES, LLC
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 060130/0404 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2019
From: LAUERMANN, THOMAS; LUTGEN, STEPHAN; HWANG, DAVID
To: FACEBOOK TECHNOLOGIES, LLC
Reel/Frame 048781/0365 →
Continuity (3)
Continuation In Part 15969523 · May 2, 2018
Provisional Application 62651044 · Mar 30, 2018
Related Publication 20190305181A1 · Oct 3, 2019