IP Library Granted Patent US 11,249,239
Granted Patent B2
US 11,249,239 · App. 16/369,138 · Granted Feb 15, 2022

Waveguide managing high power density

Inventors: Kurt Wilcox (Libertyville, IL); Rick Rothenberger (Youngsville, NC)
Assignee: IDEAL Industries Lighting LLC
G02B6/0038G02B6/0016
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Quick Facts
Patent No.
US 11,249,239
App. No.
16/369,138
Granted
Feb 15, 2022
Kind
B2
Abstract

A waveguide includes a light coupling portion has an interior surface and an exterior surface. The exterior surface includes light coupling features. LEDs emit light into the light coupling features. A light emitting portion has an interior surface and an exterior surface where the exterior surface defines a light emitting surface. The light emitting portion is disposed adjacent the light coupling portion. A light transmission portion optically couples the light coupling portion to the light emitting portion. A footprint of the light coupling portion is substantially the same or less than a footprint of the light emitting portion.

Claims (30)

1. A waveguide comprising:

a light coupling portion having a first surface and a second surface, wherein the first surface defines a light coupling surface and is disposed parallel to the second surface;

a first plurality of light coupling features arranged in rows and columns, each defining a cavity in the first surface to direct light into the light coupling portion;

a second plurality of light coupling features, each defining a cavity in the second surface to direct light into the light coupling portion;

a light emitting portion having a third surface and a fourth surface, the light emitting portion being disposed adjacent the light coupling portion such that the third surface is disposed adjacent the second surface; and

a light transmission portion optically coupling the light coupling portion to the light emitting portion.

2. The waveguide of claim 1 further comprising a first light extraction feature for extracting light through the fourth surface.

3. The waveguide of claim 2 wherein the first light extraction feature is on the fourth surface.

4. The waveguide of claim 2 wherein the first light extraction feature comprises at least one of indents, depressions, facets or holes extending into the fourth surface.

5. The waveguide of claim 2 wherein the first light extraction feature comprises at least one of bumps, facets or steps rising above the fourth surface.

6. The waveguide of claim 2 further comprising a second light extraction feature for extracting light through a fifth surface, the fifth surface being disposed substantially perpendicular to the fourth surface.

7. The waveguide of claim 1 wherein the light coupling portion has substantially the same footprint as the light emitting portion.

8. The waveguide of claim 1 wherein the first surface, the second surface, the third surface and the fourth surface are substantially parallel to one another.

9. The waveguide of claim 1 wherein the fourth surface is a light emitting surface and the first surface is disposed substantially parallel to the fourth surface.

10. The waveguide of claim 1 wherein the light transmission portion is substantially annular.

11. The waveguide of claim 10 wherein light is directed radially inwardly from the light transmission portion into the light emitting portion.

12. The waveguide of claim 1 further comprising a second light transmission portion optically coupling the light coupling portion to the light emitting portion.

13. A modular waveguide system comprising:

a light coupling portion having a first interior surface and a first exterior surface, the first exterior surface comprising a first plurality of light coupling features and the first interior surface comprising a second plurality of light coupling features, wherein each light coupling feature defines a cavity and an interior face to direct light into the light coupling portion;

a first LED board comprising a first plurality of LEDs arranged in rows and columns, each LED emitting light into one of the first plurality of light coupling features;

a second LED board comprising a second plurality of LEDs arranged in rows and columns, each LED emitting light into one of the second plurality of light coupling features;

a first type of light emitting portion and a second type of light emitting portion each having a second interior surface and a second exterior surface, the second exterior surface defining a light emitting surface, wherein the first type of light emitting portion and the second type of light emitting portion each have a different configuration and are physically separate from the light coupling portion;

a light transmission portion configured to optically couple the light coupling portion to either one of the first type of light emitting portion and the second type of light emitting portion; and

an interface formed between and connecting the light coupling portion and a selected one of the first type of light emitting portion and the second type of light emitting portion, the interface physically and optically coupling the light coupling portion and the selected one of the first type of light emitting portion and the second type of light emitting portion.

14. The modular waveguide system of claim 13 further comprising a light extraction feature for extracting light through the second exterior surface.

15. The modular waveguide system of claim 14 wherein the light extraction feature comprises at least one of indents, depressions, facets or holes extending into the second exterior surface and bumps, facets or steps rising above the second exterior surface.

16. The modular waveguide system of claim 13 wherein a footprint of the light coupling portion is substantially the same or less than a footprint of the first type of light emitting portion and the second type of light emitting portion.

17. The modular waveguide system of claim 13 wherein the light coupling portion is made of a first material and the first type of light emitting portion and the second type of light emitting portion are made of a second material, the first material being different than the second material.

18. The modular waveguide system of claim 17 wherein the first type of light emitting portion and the second type of light emitting portion are made of glass and the light coupling portion is made of at least one of acrylic and silicone.

19. The modular waveguide system of claim 13 wherein the first plurality of LEDs and the second plurality of LEDs are spaced such that a lumen power density is controlled to substantially reduce overheating without increasing a footprint of the waveguide.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2026
From: LUMEN ACQUISITION HOLDINGS, LLC
To: LED-IP MANAGEMENT, LLC
Reel/Frame 075624/0358 →
SECURITY INTEREST Recorded Sep 13, 2023
From: IDEAL INDUSTRIES LIGHTING LLC
To: FGI WORLDWIDE LLC
Reel/Frame 064897/0413 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2019
From: CREE, INC.
To: IDEAL INDUSTRIES LIGHTING LLC
Reel/Frame 050405/0240 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2019
From: WILCOX, KURT; ROTHENBERGER, RICK
To: CREE, INC.
Reel/Frame 048817/0321 →