IP Library Granted Patent US 11,107,640
Granted Patent B2
US 11,107,640 · App. 16/370,296 · Granted Aug 31, 2021

Electrolyte formulations for energy storage devices

Inventors: Santhanam Raman (San Diego, CA); Xiaomei Xi (Carlsbad, CA); Xiang-Rong Ye (San Diego, CA); Jian Hong (San Diego, CA)
Assignee: Maxwell Technologies, Inc.
H01G11/50H01G11/52H01G11/60H01G11/62H01G11/64H01G11/84H01G11/06Y02E60/13
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Quick Facts
Patent No.
US 11,107,640
App. No.
16/370,296
Granted
Aug 31, 2021
Kind
B2
Abstract

An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode, and an electrolyte where the electrolyte includes one or more additives and/or solvent components selected from vinylene carbonate (VC), vinyl ethylene carbonate (VEC), dimethylacetamide (DMAc), hydro fluorinated ether branched cyclic carbonate, a hydro fluorinated ether ethylene carbonate (HFEEC), hydro fluorinated ether (HFE), and fluorinated ethylene carbonate (FEC). The electrolyte may include a carbonate based solvent and one or more solvent components and/or one or more of vinylene carbonate (VC), vinyl ethylene carbonate (VEC), dimethylacetamide (DMAc), hydro fluorinated ether branched cyclic carbonate, a hydro fluorinated ether ethylene carbonate (HFEEC), hydro fluorinated ether (HFE), and fluorinated ethylene carbonate (FEC).

Claims (31)

1. An energy storage device comprising:

a cathode;

an anode;

a separator between the cathode and the anode; and

an electrolyte comprising a solvent, a lithium salt, and one or more additives;

wherein the electrolyte comprises each of the one or more additives in about 0.5 wt % to about 5 wt %; and

wherein the solvent comprises EC (ethylene carbonate)/DEC (diethylcarbonate)/DMC (dimethylcarbonate)/EB (ethyl butyrate) in a ratio of about 1:1:1:1 by volume, EC/EMC/MP (methyl propionate) in a ratio of about 1:1:8 by volume, EC/DEC/DMC/EMC in a ratio of about 1:1:1:2 by volume, or EC/DMC/EB in a ratio of about 1:1:1 by volume.

2. The energy storage device of claim 1 , wherein the one or more additives is selected from the group consisting of an anode passivation film forming agent, a cathode protection and overcharge protection agent, and an electrolyte stabilizer, and combinations thereof.

3. The energy storage device of claim 1 , wherein the solvent comprises an ester selected from the group consisting of MP, EB, MB (methyl butyrate), EA (ethyl acetate), and combinations thereof.

4. The energy storage device of claim 1 , wherein the lithium salt is LiPF 6 .

5. The energy storage device of claim 4 , wherein the LiPF 6 is present in the electrolyte in a concentration of about 0.8 to 1.4 M.

6. The energy storage device of claim 4 , wherein the LiPF 6 is present in the electrolyte in a concentration of about 0.6 to 0.95 M.

7. The energy storage device of claim 1 , wherein the energy storage device is a battery.

8. A method for fabricating an energy storage device comprising:

providing a cathode;

providing an anode;

placing a separator between the cathode and the anode;

inserting the cathode, the anode, and the separator into a housing; and

adding an electrolyte to the housing, and contacting the electrolyte with the cathode and the anode;

wherein the electrolyte comprises a solvent, a lithium salt, and one or more additives;

wherein the electrolyte comprises each of the one or more additives in about 0.5 wt % to about 5 wt %; and

wherein the solvent comprises EC (ethylene carbonate)/DEC (diethylcarbonate)/DMC (dimethylcarbonate)/EB (ethyl butyrate) in a ratio of about 1:1:1:1 by volume, EC/EMC/MP (methyl propionate) in a ratio of about 1:1:8 by volume, EC/DEC/DMC/EMC in a ratio of about 1:1:1:2 by volume, or EC/DMC/EB in a ratio of about 1:1:1 by volume.

9. The method of claim 8 , wherein the one or more additives is selected from the group consisting of vinylene carbonate (VC), vinyl ethylene carbonate (VEC), a hydro fluorinated ether ethylene carbonate (HFEEC), dimethyl acetamide (DMAc), a hydro fluorinated ether (HFE), hydro fluorinated ether branched cyclic carbonate, and a fluorinated ethylene carbonate (FEC), and combinations thereof.

10. The method of claim 8 , wherein the anode comprises a current collector and an electrode film formed using a dry process from a dry particles mixture.

11. The method of claim 8 , wherein the solvent comprises an ester selected from the group consisting of MP, EB, MB (methyl butyrate), EA (ethyl acetate), and combinations thereof.

12. The method of claim 8 , wherein the lithium salt is LiPF 6 .

13. The method of claim 12 , wherein the LiPF 6 is present in the electrolyte in a concentration of about 0.8 to 1.4 M.

14. The method of claim 12 , wherein the LiPF 6 is present in the electrolyte in a concentration of about 0.6 to 0.95 M.

15. A method of claim 8 , wherein the energy storage device is a battery.

16. The energy storage device of claim 1 , wherein the one or more additives is selected from the group consisting of vinylene carbonate (VC), vinyl ethylene carbonate (VEC), a hydro fluorinated ether ethylene carbonate (HFEEC), dimethyl acetamide (DMAc), a hydro fluorinated ether (HFE), hydro fluorinated ether branched cyclic carbonate, and a fluorinated ethylene carbonate (FEC), and combinations thereof.

17. The method of claim 8 , wherein the one or more additives is selected from the group consisting of an anode passivation film forming agent, a cathode protection and overcharge protection agent, and an electrolyte stabilizer, and combinations thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2021
From: MAXWELL TECHNOLOGIES, INC.
To: TESLA, INC.
Reel/Frame 057890/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2019
From: RAMAN, SANTHANAM; XI, XIAOMEI; YE, XIANG-RONG; HONG, JIAN
To: MAXWELL TECHNOLOGIES, INC.
Reel/Frame 050358/0899 →