IP Library Granted Patent US 11,441,811
Granted Patent B2
US 11,441,811 · App. 16/370,333 · Granted Sep 13, 2022

Undulated surface enhancement of diffuser blade for plenum slot diffuser

Inventors: Ryan M. Perkinson (Plano, TX); Gary A. Minor (Flower Mound, TX); Mark J. Costello (Plano, TX)
Assignee: AIR DISTRIBUTION TECHNOLOGIES IP, LLC
F24F13/082
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Quick Facts
Patent No.
US 11,441,811
App. No.
16/370,333
Granted
Sep 13, 2022
Kind
B2
Abstract

A plenum slot diffuser is configured to receive an air flow and includes a blade configured to guide the air flow toward a space to condition the space. The blade includes a length along which a leading edge of the blade extends, where the leading edge is configured to face an air flow. The blade also includes a width extending transverse to the length between the leading edge and a trailing edge of the blade, and including a curved profile extending along a majority of the width. The blade also includes an undulated contour extending along the leading edge and into and out of the width.

Claims (32)

1. A plenum slot diffuser configured to receive an air flow and including a blade configured to guide the air flow toward a space to condition the space, the blade comprising:

a length along which a leading edge of the blade extends, wherein the leading edge is configured to face the air flow;

a width extending transverse to the length between the leading edge and a trailing edge of the blade, and including a curved profile extending along a majority of the width;

an undulated contour extending along the leading edge and into and out of the width; and

a wave shape extending along the length of the blade at a position along the width of the blade between the leading edge and the trailing edge, wherein the wave shape and the undulated contour comprise corresponding curvatures into and out of the width of the blade.

2. The plenum slot diffuser of claim 1 including an additional blade, the additional blade comprising:

an additional length along which an additional leading edge of the additional blade extends, wherein the additional leading edge is configured to face the air flow;

an additional width extending transverse to the additional length between the additional leading edge and an additional trailing edge of the additional blade, and including an additional curved profile extending along an additional majority of the additional width; and

an additional undulated contour extending along the additional leading edge and into and out of the additional width.

3. The plenum slot diffuser of claim 2 , wherein the curved profile of the blade curves away from the additional blade toward the trailing edge of the blade, and wherein the additional curved profile of the additional blade curves away from the blade toward the additional trailing edge of the additional blade.

4. The plenum slot diffuser of claim 1 , comprising a diffuser body including a first side, a second side extending transverse to the first side, an air flow inlet disposed in the first side and configured to receive the air flow, and an air flow outlet disposed in the second side and configured to output the air flow, wherein the blade is disposed in or adjacent to the air flow outlet.

5. The plenum slot diffuser of claim 4 , wherein the blade and an additional blade of the plenum slot diffuser define an air flow path therebetween and to the air flow outlet.

6. The plenum slot diffuser of claim 4 , wherein the blade and the second side of the plenum slot diffuser define the air flow outlet.

7. The plenum slot diffuser of claim 1 , wherein the blade comprises a curved surface extending along the width of the blade from the undulated contour and to the wave shape.

8. The plenum slot diffuser of claim 1 , wherein the undulated contour comprises continuous smooth curves connected end-to-end, such that the undulated contour does not comprise a straight segment, does not comprise a sharp segment, does not comprise a jagged segment, and does not comprise a saw-like segment.

9. The plenum slot diffuser of claim 1 , wherein a housing of the plenum slot diffuser defines an air flow path defining an air flow direction of the air flow, and wherein the blade is positioned within the housing such that the leading edge of the blade points in a leading edge direction opposite to the air flow direction.

10. A plenum slot diffuser blade configured to receive an air flow and to distribute the air flow toward a space to condition the space, comprising:

a leading edge configured to face the air flow and extending along a length of the plenum slot diffuser blade;

a width extending transverse to the length, wherein the width comprises a curved profile extending along a majority of the width;

an undulated contour formed by peaks and valleys extending along the leading edge and into and out of the width, wherein the peaks and the valleys are joined such that the undulated contour forms a continuously smooth, wave-like curvature across the peaks and the valleys without a straight segment, without a sharp segment, without a jagged segment, and without a saw-like segment; and

a wave shape extending along the length of the plenum slot diffuser blade at a position along the width of the plenum slot diffuser blade between the leading edge and a trailing edge of the plenum slot diffuser blade, wherein the wave shape and the undulated contour comprise corresponding curvatures into and out of the width of the plenum slot diffuser blade.

11. The plenum slot diffuser blade of claim 10 , wherein the curved profile extending along the width extends into a height of the plenum slot diffuser blade.

12. A plenum slot diffuser, comprising:

a diffuser body including a first side, a second side extending transverse to the first side, an air flow inlet disposed in the first side and configured to receive an air flow, and an air flow outlet disposed in the second side and configured to output the air flow; and

a blade disposed in or adjacent to the air flow outlet and including a length, a leading edge extending along the length, a width extending transverse to the length and between the leading edge and a trailing edge of the blade, an undulated contour extending along the leading edge and into and out of the width, and a wave shape extending along the length of the blade at a position along the width of the blade between the leading edge and the trailing edge, wherein the wave shape and the undulated contour comprise corresponding curvatures into and out of the width of the blade.

13. The plenum slot diffuser of claim 12 , comprising an additional blade disposed in or adjacent to the air flow outlet and including an additional length, an additional leading edge extending along the additional length, an additional width extending transverse to the additional length and between the additional leading edge and an additional trailing edge of the additional blade, and an additional undulated contour extending along the additional leading edge and into and out of the additional width.

14. The plenum slot diffuser of claim 13 , wherein the leading edge of the blade and the additional leading edge of the additional blade are aligned with respect to a flow direction of the air flow immediately upstream of the blade and the additional blade.

15. The plenum slot diffuser of claim 13 , wherein the blade and the additional blade are disposed adjacent to each other and define an air flow path therebetween and to the air flow outlet.

16. The plenum slot diffuser of claim 13 , wherein the blade comprises a curved profile extending along a majority of the width of the blade, and wherein the additional blade comprises an additional curved profile extending along an additional majority of the additional width of the additional blade.

17. The plenum slot diffuser of claim 16 , wherein the curved profile of the blade curves away from the additional blade toward the trailing edge of the blade, and wherein the additional curved profile of the additional blade curves away from the blade toward the additional trailing edge of the additional blade.

18. The plenum slot diffuser of claim 12 , wherein the blade comprise a curved profile extending along a majority of the width of the blade.

19. The plenum slot diffuser of claim 12 , wherein the undulated contour comprises continuous smooth curves connected end-to-end, such that the undulated contour does not comprise a straight segment, does not comprise a sharp segment, does not comprise a jagged segment, and does not comprise a saw-like segment.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jan 9, 2026
From: ACQUIOM AGENCY SERVICES, LLC
To: AIR DISTRIBUTION TECHNOLOGIES IP, LLC; AIR SYSTEM COMPONENTS, INC.
Reel/Frame 074282/0279 →
SECURITY INTEREST Recorded Aug 1, 2024
From: AIR DISTRIBUTION TECHNOLOGIES IP, LLC; AIR SYSTEM COMPONENTS, INC.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 068324/0782 →
SECURITY INTEREST Recorded Aug 1, 2024
From: AIR DISTRIBUTION TECHNOLOGIES IP, LLC; AIR SYSTEM COMPONENTS, INC.
To: ACQUIOM AGENCY SERVICES LLC, AS COLLATERAL AGENT
Reel/Frame 068550/0054 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2019
From: PERKINSON, RYAN M.; MINOR, GARY A.; COSTELLO, MARK J.
To: AIR DISTRIBUTION TECHNOLOGIES IP, LLC
Reel/Frame 048767/0962 →