IP Library Granted Patent US 11,849,793
Granted Patent B2
US 11,849,793 · App. 16/370,790 · Granted Dec 26, 2023

Flexible slip plane for helmet energy management liner

Inventors: Paul A. Kele (Soquel, CA); David T. Debus (Felton, CA)
Assignee: Bell Sports, Inc.
A42B3/147A42B3/124
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Quick Facts
Patent No.
US 11,849,793
App. No.
16/370,790
Granted
Dec 26, 2023
Kind
B2
Abstract

A helmet with an inner liner and an outer liner that slidably move in relation to each other. At least one flexible connector is positioned at the ovoid surface between the inner and outer liner that directly connects at least three of a plurality of liner ribs of the first liner segment to the second liner segment across a gap at a center portion of a second liner segment and at left and right sides of the second liner segment. The at least one flexible connector is in-molded with the first and second liner segments so that they move relative to each other when the inner liner slidably moves in relation to the outer liner by flexing the at least one flexible connector. Elastomeric anchors coupled to the outer liner and to the at least one flexible connector may be included, and a fit system may be used.

Claims (32)

1. A helmet comprising:

a helmet body comprising an outer liner and an inner liner each formed of energy-management material and configured to slidably move in relation to each other, the inner liner separate from the outer liner and comprising a first liner segment and a second liner segment separate from the first liner segment, the first liner segment and the second liner segment being formed of separate expanded polystyrene (EPS) portions, outer surfaces of the first liner segment and the second liner segment defining an ovoid outer surface of the inner liner, and a gap separating the first liner segment and the second liner segments, the first liner segment comprising a plurality of liner ribs extending from a front of the first liner segment, each of the plurality of liner ribs separated from another of the plurality of liner ribs by an adjacent gap;

at least one flexible connector positioned on the ovoid outer surface and directly connecting at least one of the plurality of liner ribs of the first liner segment to the second liner segment across the gap, the at least one flexible connector in-molded with the first liner segment and the second liner segment, wherein the first liner segment and the second liner segment are configured to move relative to each other when the inner liner slidably moves in relation to the outer liner by flexing the at least one flexible connector;

at least two elastomeric anchors coupled to the outer liner and to the at least one flexible connector; and

a fit system coupled to the helmet body, the fit system comprising at least an occipital support coupled to the at least one flexible connector to couple the fit system to the inner liner.

2. The helmet of claim 1 , wherein at least one of the at least two elastomeric anchors is disposed proximate the front of the first liner segment.

3. The helmet of claim 1 , wherein the at least one flexible connector is formed of nylon.

4. The helmet of claim 1 , wherein the at least one flexible connector extends between the plurality of liner ribs.

5. The helmet of claim 1 , wherein the inner liner further comprises a fit system hanger coupled to the at least one flexible connector.

6. The helmet of claim 1 , wherein the at least one flexible connector comprises a hinge section disposed across the at least one of the plurality of liner ribs.

7. A helmet comprising:

a helmet body comprising an outer liner and an inner liner each formed of energy-management material and configured to slidably move in relation to each other, the inner liner separate from the outer liner and comprising a first liner segment and a second liner segment separate from the first liner segment, outer surfaces of the first liner segment and the second liner segment defining an outer surface of the inner liner, and a gap between the first liner segment and the second liner segment, the first liner segment comprising a plurality of liner ribs extending from a front of the first liner segment, each of the plurality of liner ribs separated from another of the plurality of liner ribs by an adjacent gap;

at least one flexible connector positioned on the outer surface of the inner liner and directly connecting at least one of the plurality of liner ribs of the first liner segment to the second liner segment across the gap wherein the first and second liner segments are configured to move relative to each other when the inner liner slidably moves in relation to the outer liner by flexing the at least one flexible connector;

at least two elastomeric anchors coupled to the outer liner and to the at least one flexible connector; and

a fit system coupled to the inner liner.

8. The helmet of claim 7 , wherein at least one of the at least two elastomeric anchors is disposed proximate the front of the first liner segment.

9. The helmet of claim 7 , wherein the at least one flexible connector is formed of nylon.

10. The helmet of claim 7 , wherein the at least one flexible connector extends between the plurality of liner ribs.

11. The helmet of claim 7 , wherein the inner liner further comprises a fit system hanger coupled to the at least one flexible connector.

12. The helmet of claim 7 , wherein the fit system is coupled to the second liner segment.

13. The helmet of claim 7 , wherein the at least one flexible connector comprises a hinge section disposed across the at least one of the plurality of liner ribs.

14. A helmet comprising:

a helmet body comprising an outer liner and an inner liner each formed of energy-management material and configured to slidably move in relation to each other, the inner liner separate from the outer liner and comprising a first liner segment and a second liner segment separate from the first liner segment, outer surfaces of the first liner segment and the second liner segment defining an outer surface of the inner liner, and a gap between the first liner segment and the second liner segment;

at least one flexible connector positioned on the outer surface of the inner liner and directly connecting the first liner segment to the second liner segment across the gap at a center portion of the second liner segment and at left and right sides of the second liner segment, wherein the first and second liner segments are configured to move relative to each other when the inner liner slidably moves in relation to the outer liner by flexing the at least one flexible connector;

at least two elastomeric anchors coupled to the outer liner and to the at least one flexible connector; and

a fit system coupled to the inner liner.

15. The helmet of claim 14 , wherein at least one of the at least two elastomeric anchors is disposed proximate a front of the first liner segment.

16. The helmet of claim 14 , wherein the at least one flexible connector is formed of nylon.

17. The helmet of claim 14 , wherein the first liner segment comprises a plurality of liner ribs extending from a front of the first liner segment, the at least one flexible connector extending between the plurality of liner ribs.

18. The helmet of claim 14 , wherein the inner liner further comprises a fit system hanger coupling to the at least one flexible connector.

19. The helmet of claim 14 , wherein the fit system is coupled to the second liner segment.

20. The helmet of claim 14 , wherein the at least one flexible connector comprises a hinge section disposed across the first liner segment.

Assignments (8)
ENTITY CONVERSION Recorded Sep 17, 2025
From: BELL SPORTS, INC.
To: BELL SPORTS LLC
Reel/Frame 072908/0382 →
SECURITY INTEREST Recorded Jul 25, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; REVELYST OPERATIONS LLC; MILLETT INDUSTRIES
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS THE ADMINISTRATIVE AGENT
Reel/Frame 072238/0250 →
SECURITY INTEREST Recorded Jan 3, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; MILLETT INDUSTRIES; REVELYST OPERATIONS LLC
To: FORTRESS CREDIT CORP., AS COLLATERAL AGENT
Reel/Frame 069817/0586 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2024
From: CAPITAL ONE, NATIONAL ASSOCIATION
To: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL INC.; BUSHNELL HOLDINGS, INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC
Reel/Frame 069460/0001 →
TERMINATION AND RELEASE OF TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2024
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: AMMUNITION OPERATIONS LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; STONE GLACIER, INC.; VISTA OUTDOOR OPERATIONS LLC; WAWGD NEWCO, LLC; FOX HEAD, INC.; SIMMS FISHING PRODUCTS LLC
Reel/Frame 066959/0001 →
SECURITY INTEREST Recorded Aug 5, 2022
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; QUIETKAT, INC.; STONE GLACIER, INC.; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR SALES LLC; WAWGD NEWCO, LLC; VISTA OUTDOOR INC.
To: JPMORGAN CHASE BANK, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 061521/0747 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2021
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; STONEY POINT PRODUCTS INC.; VISTA OUTDOOR INC.; VISTA OUTDOOR OPERATIONS LLC
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 056033/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2020
From: KELE, PAUL A.; DEBUS, DAVID T.
To: BELL SPORTS, INC.
Reel/Frame 051680/0880 →
Cited By (2)
US 1,116,269 US 1,116,272