IP Library Granted Patent US 11,239,468
Granted Patent B2
US 11,239,468 · App. 16/375,531 · Granted Feb 1, 2022

Secondary battery and electrode plate thereof having insulating layer

Inventors: Yaru Zhou (Ningde, CN); Qingrui Xue (Ningde, CN); Zige Zhang (Ningde, CN); Miao Jiang (Ningde, CN); Jing Li (Ningde, CN); Wei Li (Ningde, CN); Long Wang (Ningde, CN)
H01M4/667H01M4/70H01M50/531H01M2004/021
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Quick Facts
Patent No.
US 11,239,468
App. No.
16/375,531
Granted
Feb 1, 2022
Kind
B2
Abstract

A secondary battery and an electrode plate are provided. The electrode plate includes a current collector, an active material layer, a conductive structure, and a first protective layer. The current collector includes an insulating layer and a conductive layer disposed on the insulating layer. The conductive layer includes a main body portion and a protrusion portion. A surface of the main body portion facing away from the insulating layer is covered by the active material layer, while a surface of the protrusion portion facing away from the insulating layer is uncovered by the active material layer. The conductive structure is welded to the protrusion portion and thus a welded zone is formed. The first protective layer has elasticity, and is disposed on a side of the protrusion portion facing away from the insulating layer and is located between the welded zone and the active material layer.

Claims (33)

1. An electrode plate ( 1 ) of a secondary battery, comprising:

a current collector ( 11 );

an active material layer ( 12 );

a conductive structure ( 13 ); and

a first protective layer ( 14 ),

wherein the current collector ( 11 ) comprises an insulating layer ( 111 ) and a conductive layer ( 112 ) disposed on the insulating layer ( 111 ), the conductive layer ( 112 ) includes a main body portion ( 1121 ) and a protrusion portion ( 1122 ) connected to the main body portion ( 1121 ), a surface of the main body portion ( 1121 ) facing away from the insulating layer ( 111 ) is covered by and in direct contact with the active material layer ( 12 ), and a surface of the protrusion portion ( 1122 ) facing away from the insulating layer ( 111 ) is uncovered by the active material layer ( 12 ),

the conductive structure ( 13 ) is welded to the protrusion portion ( 1122 ) and thus a welded zone (W) is formed,

the first protective layer ( 14 ) has elasticity, and the first protective layer ( 14 ) is disposed on and in direct contact with a side of the protrusion portion ( 1122 ) facing away from the insulating layer ( 111 ) and is located between the welded zone (W) and the active material layer ( 12 ).

2. The electrode plate ( 1 ) according to claim 1 , wherein in a thickness direction (Y) of the electrode plate ( 1 ), a surface of the first protective layer ( 14 ) facing away from the protrusion portion ( 1122 ) is closer to the insulating layer ( 111 ) than a surface of the active material layer ( 12 ) facing away from the main body portion ( 1121 ).

3. The electrode plate ( 1 ) according to claim 1 , wherein the first protective layer ( 14 ) is connected to an end of the active material layer ( 12 ) close to the conductive structure ( 13 ) and an end of the conductive structure ( 13 ) close to the active material layer ( 12 ).

4. The electrode plate ( 1 ) according to claim 1 , wherein the first protective layer ( 14 ) is in contact with the protrusion portion ( 1122 ), and the first protective layer ( 14 ) has a smaller modulus of elasticity than the protrusion portion ( 1122 ).

5. The electrode plate ( 1 ) according to claim 1 , further comprising a second protective layer ( 15 ) disposed between the first protective layer ( 14 ) and the active material layer ( 12 ), wherein the second protective layer ( 15 ) has a greater hardness than the conductive layer ( 112 ).

6. The electrode plate ( 1 ) according to claim 5 , wherein the second protective layer ( 15 ) is connected to the active material layer ( 12 ), and the first protective layer ( 14 ) is connected to an end of the second protective layer ( 15 ) away from the active material layer ( 12 ) and an end of the conductive structure ( 13 ) close to the active material layer ( 12 ).

7. The electrode plate ( 1 ) according to claim 1 , further comprising a third protective layer ( 16 ) covering a surface of the welded zone (W) facing away from the protrusion portion ( 1122 ), wherein the third protective layer ( 16 ) is connect to the first protective layer ( 14 ), and is made of a material same as the first protective layer ( 14 ).

8. The electrode plate ( 1 ) according to claim 1 , wherein the first protective layer ( 14 ) extends to edges of both sides of the protrusion portion ( 1122 ) in a length direction (X) of the electrode plate ( 1 ), and the first protective layer ( 14 ) has a dimension (L 1 ) in a range of 0.1 mm to 4 mm along a height direction (Z) of the electrode plate ( 1 ).

9. A secondary battery, comprising an electrode assembly, wherein the electrode assembly comprises an electrode plate ( 1 ), the electrode plate ( 1 ) comprising:

a current collector ( 11 );

an active material layer ( 12 );

a conductive structure ( 13 ); and

a first protective layer ( 14 ),

wherein the current collector ( 11 ) comprises an insulating layer ( 111 ) and a conductive layer ( 112 ) disposed on the insulating layer ( 111 ), the conductive layer ( 112 ) includes a main body portion ( 1121 ) and a protrusion portion ( 1122 ) connected to the main body portion ( 1121 ), a surface of the main body portion ( 1121 ) facing away from the insulating layer ( 111 ) is covered by and in direct contact with the active material layer ( 12 ), and a surface of the protrusion portion ( 1122 ) facing away from the insulating layer ( 111 ) is uncovered by the active material layer ( 12 ),

the conductive structure ( 13 ) is welded to the protrusion portion ( 1122 ) and thus a welded zone (W) is formed, and

the first protective layer ( 14 ) has elasticity, and the first protective layer ( 14 ) is disposed on and in direct contact with a side of the protrusion portion ( 1122 ) facing away from the insulating layer ( 111 ) and is located between the welded zone (W) and the active material layer ( 12 ).

10. The secondary battery according to claim 9 , wherein in a thickness direction (Y) of the electrode plate ( 1 ), a surface of the first protective layer ( 14 ) facing away from the protrusion portion ( 1122 ) is closer to the insulating layer ( 111 ) than a surface of the active material layer ( 12 ) facing away from the main body portion ( 1121 ).

11. The secondary battery according to claim 9 , wherein the first protective layer ( 14 ) is connected to an end of the active material layer ( 12 ) close to the conductive structure ( 13 ) and an end of the conductive structure ( 13 ) close to the active material layer ( 12 ).

12. The secondary battery according to claim 9 , wherein the first protective layer ( 14 ) is in contact with the protrusion portion ( 1122 ), and the first protective layer ( 14 ) has a smaller modulus of elasticity than the protrusion portion ( 1122 ).

13. The secondary battery according to claim 9 , further comprising a second protective layer ( 15 ) disposed between the first protective layer ( 14 ) and the active material layer ( 12 ), wherein the second protective layer ( 15 ) has a greater hardness than the conductive layer ( 112 ).

14. The secondary battery according to claim 13 , wherein the second protective layer ( 15 ) is connected to the active material layer ( 12 ), and the first protective layer ( 14 ) is connected to an end of the second protective layer ( 15 ) away from the active material layer ( 12 ) and an end of the conductive structure ( 13 ) close to the active material layer ( 12 ).

15. The secondary battery according to claim 9 , further comprising a third protective layer ( 16 ) covering a surface of the welded zone (W) facing away from the protrusion portion ( 1122 ), wherein the third protective layer ( 16 ) is connect to the first protective layer ( 14 ), and is made of a material same as the first protective layer ( 14 ).

16. The secondary battery according to claim 9 , wherein the first protective layer ( 14 ) extends to edges of both sides of the protrusion portion ( 1122 ) in a length direction (X) of the electrode plate ( 1 ), and the first protective layer ( 14 ) has a dimension (L 1 ) in a range of 0.1 mm to 4 mm along a height direction (Z) of the electrode plate ( 1 ).

17. The secondary battery according to claim 9 , wherein a portion of the insulating layer ( 111 ) corresponding to the protrusion portion ( 1122 ) and the protrusion portion ( 1122 ) together form a current guiding portion (P),

the electrode plate ( 1 ) includes a plurality of current guiding portions (P) and a plurality of conductive structures ( 13 ), the plurality of current guiding portions (P) is stacked, and every two adjacent current guiding portions (P) of the plurality of current guiding portions (P) have a conductive structure ( 13 ) of the plurality of conductive structures ( 13 ) therebetween, and

the first protective layer ( 14 ) and the protrusion portion ( 1122 ) disposed opposite to the first protective layer ( 14 ) are both bent with respect to the main body portion ( 1121 ).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0723 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2019
From: ZHOU, YARU; XUE, QINGRUI; ZHANG, ZIGE; JIANG, MIAO; LI, JING; LI, WEI; WANG, LONG
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 048885/0287 →
Priority Claims (1)
CN 201821018434.4 · Jun 29, 2018 · national
Continuity (1)
Related Publication 20200006776A1 · Jan 2, 2020