IP Library Granted Patent US 10,793,745
Granted Patent B2
US 10,793,745 · App. 16/377,003 · Granted Oct 6, 2020

Dual-cure resins and related methods

Inventors: Eric Arndt (Everett, MA); Gayla Lyon (Somerville, MA); Zachary Zguris (Canterbury, NH)
Assignee: Formlabs, Inc.
C09D175/02B33Y10/00B33Y70/00C08G18/089C08G18/10C08G18/2081C08G18/246C08G18/3206C08G18/3281C08G18/3838C08G18/4854C08G18/7671C09D175/04
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Quick Facts
Patent No.
US 10,793,745
App. No.
16/377,003
Granted
Oct 6, 2020
Kind
B2
Abstract

The present disclosure relates generally to curable resins, in particular dual-cure resins, and related methods for use in an additive fabrication (e.g., 3-dimensional printing) device.

Claims (27)

1. A dual-cure resin for use in additive manufacturing, comprising:

a photo-curable component configured to cure when subjected to an effective amount of actinic radiation; and

a secondary component comprising a first secondary precursor species isolated from a second secondary precursor species, the first secondary precursor species and the second secondary precursor species configured to react when subjected to an initiating event.

2. A dual-cure resin as in claim 1 , wherein the first secondary precursor species is physically isolated from the second secondary precursor species.

3. A dual-cure resin as in claim 1 , wherein the first secondary precursor species is insoluble with the second secondary precursor species at room temperature.

4. A dual-cure resin as in claim 1 , wherein the first secondary precursor species comprises a blocking agent configured to prevent reaction of the first secondary precursor species and the second secondary precursor species, until occurrence of the initiating event.

5. A dual-cure resin as in claim 1 , wherein the second secondary precursor species comprises dicyandiamide.

6. A dual-cure resin as in claim 1 , wherein isolation prevents reaction between the first secondary precursor species and the second secondary precursor species, until subjected to the initiating event.

7. A dual-cure resin for use in additive manufacturing, comprising:

a photo-curable component configured to cure when subjected to an effective amount of actinic radiation; and

a secondary component comprising dicyandiamide and a secondary precursor species configured to react with dicyandiamide when subject to an initiating event.

8. A dual-cure resin for use in additive manufacturing, comprising:

a photo-curable component configured to cure when subjected to an effective amount of actinic radiation; and

a secondary component comprising a plurality of particles comprising a first secondary precursor species, wherein the plurality of particles are configured to dissolve when subjected to a dissolving event.

9. The dual-cure resin of claim 8 , wherein the dissolving event comprises application of an effective amount of heat.

10. The dual-cure resin of claim 8 , wherein the dissolving event comprises application of an effective mechanical force.

11. The dual-cure resin of claim 10 , wherein the effective mechanical force comprises a vibrational force.

12. The dual-cure resin of claim 8 , wherein the dissolving event comprises introduction of a chemical species.

13. The dual-cure resin of claim 12 , wherein the chemical species comprises at least one of a solvent or a catalyst.

14. The dual-cure resin of claim 8 , wherein the plurality of particles are configured to remain substantially undissolved until subjected to the dissolving event.

15. The dual-cure resin of claim 8 , wherein the secondary component is configured to produce a secondary polymer comprising one of a polyurea or an epoxy.

16. The dual-cure resin of any of claim 8 , wherein the first secondary precursor species comprises an amine species.

17. The dual-cure resin of claim 16 , wherein the amine species comprises dicyandiamide.

18. The dual-cure resin of claim 8 , wherein the secondary component further comprises a second secondary precursor species configured to react with the dissolved first secondary species to produce a secondary polymer.

19. The dual-cure resin of claim 18 , wherein the second secondary precursor species comprises a diisocyanate species.

20. The dual-cure resin of any of claim 8 , wherein the dual-cure resin is configured to have a shelf-life of at least six months.

21. The dual-cure resin of any of claim 8 , wherein the dual-cure resin is configured to have a viscosity of between 1 cP and 10,000 cP at 30° C.

Assignments (3)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Aug 5, 2022
From: FORMLABS INC.; FORMLABS OHIO INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 061087/0001 →
SECURITY INTEREST Recorded Jan 29, 2020
From: FORMLABS INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 051734/0886 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2019
From: ARNDT, ERIC; LYON, GAYLA; ZGURIS, ZACHARY
To: FORMLABS, INC.
Reel/Frame 050196/0674 →
Continuity (2)
Continuation 15583083 · May 1, 2017
Related Publication 20190233673A1 · Aug 1, 2019
Cited By (1)
US 12,674,015