IP Library Granted Patent US 11,103,606
Granted Patent B2
US 11,103,606 · App. 16/378,662 · Granted Aug 31, 2021

Device and method for disinfecting CPAP components using chemically reactive substrate

Inventor: Albert A. Lucio (Haines City, FL)
Assignee: 3B Medical, Inc.
A61L2/10A61L2/20A61L2/208A61L2202/11A61L2202/14A61L2202/15A61L2202/24A61M16/06A61M16/0875A61M2209/10
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Quick Facts
Patent No.
US 11,103,606
App. No.
16/378,662
Granted
Aug 31, 2021
Kind
B2
Abstract

This disclosure relates to a device and method for disinfecting CPAP components using a chemically reactive substrate. Specifically, the device and method are used to disinfect CPAP components (or, CPAP equipment), including the various parts of a CPAP system, such as hoses, masks, pillows, couplings, humidifiers, etc., that require frequent cleaning and disinfecting. An exemplary device includes, among other things, a chamber, an ultraviolet (UV) light configured to emit UV light within the chamber, and a substrate chemically reactive to the UV light. Exposing the substrate to UV light releases free radicals which are configured to destroy bacteria, mold, and fungus, as well as eliminate odor. The free radicals may be circulated within the chamber and consequently within the CPAP components that are placed within the chamber to provide a thorough disinfection.

Claims (39)

1. A device for disinfecting components of a continuous positive airway pressure (CPAP) system, comprising:

a chamber;

an ultraviolet (UV) light configured to emit UV light within the chamber;

a substrate chemically reactive to the UV light such that exposure of the substrate to UV light releases free radicals;

a blower configured to operate while the UV light is activated and as the free radicals are being released, wherein the blower is configured to draw air into the device and to circulate air within the chamber such that the blower circulates the free radicals within the chamber; and

a tray having a first surface for supporting at least one CPAP component, wherein the UV light, the substrate, and the blower are on an opposite side of the tray as the first surface.

2. The device as recited in claim 1 , wherein the substrate includes titanium oxide (TiO2).

3. The device as recited in claim 2 , wherein the free radicals include hydrogen peroxide (HO), hydroxyl radicals (.OH), and hydroxides (OH—).

4. The device as recited in claim 1 , wherein the substrate is provided by a mesh positioned between the UV light and the tray.

5. The device as recited in claim 1 , further comprising an outer housing with a lid hingedly connected to the remainder of the outer housing.

6. The device as recited in claim 5 , wherein at least one of the lid and the remainder of the outer housing includes a semi-circular recess to allow a CPAP conduit to pass from the chamber to outside the device.

7. The device as recited in claim 1 , wherein the UV light emits one of UV-A light and UV-C light.

8. The device as recited in claim 1 , wherein the device is configured to run a predefined disinfection cycle when a lid of the device is closed.

9. The device as recited in claim 8 , wherein the device does not include any input buttons.

10. The device as recited in claim 8 , wherein the device includes only one input button, and the one input button is an on button.

11. The device as recited in claim 1 , wherein an outer housing of the device is shaped substantially as a polyhedron and includes a substantially flat bottom surface.

12. The device as recited in claim 1 , wherein:

the substrate is beneath the tray,

the UV light is beneath the substrate, and

the blower is beneath the substrate.

13. The device as recited in claim 12 , wherein:

the tray divides the chamber into an upper portion above the tray and a lower portion beneath the tray,

each of the substrate, the UV light, and the blower is in the lower portion, and

the tray is configured to support at least one CPAP component in the upper portion.

14. The device as recited in claim 13 , wherein the tray includes a plurality of orifices configured to allow fluid to flow from the lower portion to the upper portion.

15. The device as recited in claim 14 , wherein the substrate includes a plurality of orifices.

16. The device as recited in claim 14 , wherein the tray is made of a transparent material.

17. A system for disinfecting components of a continuous positive airway pressure (CPAP) system, comprising:

a mask and a conduit attached to the mask;

a device, comprising:

a chamber;

a tray dividing the chamber into an upper portion above the tray and a lower portion beneath the tray, wherein an upper surface of the tray supports the mask within the upper portion, wherein the tray includes a plurality of orifices configured to allow fluid to flow from the lower portion to the upper portion, wherein the tray is made of a transparent material;

an ultraviolet (UV) light within the lower portion and configured to emit UV light within the chamber;

a substrate within the lower portion and chemically reactive to the UV light such that exposure of the substrate to UV light releases free radicals, wherein the substrate includes a plurality of orifices;

a blower within the lower portion, wherein the blower is configured to operate while the UV light is activated and as the free radicals are being released, wherein the blower is configured to draw air into the device and to circulate air within the chamber such that the blower circulates the free radicals within the chamber;

an outer housing with a lid hingedly connected to the remainder of the outer housing, wherein at least one of the lid and the remainder of the outer housing includes a semi-circular opening receiving the conduit such that the conduit passes from the chamber to outside the device.

18. The device as recited in claim 1 , wherein the substrate includes a metallic wire mesh material.

19. The device as recited in claim 1 , wherein the device includes a controller configured to activate both the UV light and the blower for a period of time.

20. The system as recited in claim 17 , wherein the device includes a controller configured to activate the UV light and the blower for a period of time.

Assignments (3)
CHANGE OF ADDRESS Recorded Jan 29, 2025
From: 3B MEDICAL, INC.
To: 3B MEDICAL, INC.
Reel/Frame 070043/0161 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 23, 2021
From: 3B MEDICAL, INC.
To: TRUIST BANK
Reel/Frame 058973/0549 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2019
From: LUCIO, ALBERT A.
To: 3B MEDICAL, INC.
Reel/Frame 048827/0577 →
Continuity (2)
Provisional Application 62665549 · May 2, 2018
Related Publication 20190336627A1 · Nov 7, 2019