IP Library Granted Patent US 10,714,232
Granted Patent B1
US 10,714,232 · App. 16/386,961 · Granted Jul 14, 2020

Twisted pair communication cables with foamed PVDF jackets

Inventors: Bernhart A. Gebs (Powder Springs, GA); Christopher W. McNutt (Woodstock, GA)
Assignee: Superior Essex International LP
H01B3/445H01B7/17H01B11/002
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Quick Facts
Patent No.
US 10,714,232
App. No.
16/386,961
Granted
Jul 14, 2020
Kind
B1
Abstract

A communication cable suitable for Power over Ethernet (“PoE”) applications may include one or more twisted pairs of individually insulated conductors that are insulated with a material that includes fluorinated ethylene propylene. Additionally, a jacket that includes foamed polyvinylidene fluoride may be formed around the one or more twisted pairs. The PoE cable may have a higher maximum temperature rating and be capable of transmitting higher amperage signals than conventional PoE cables while satisfying applicable electrical performance criteria.

Claims (29)

1. A communications cable, comprising:

a plurality of twisted pairs of individually insulated conductors, each conductor insulated with a material comprising fluorinated ethylene propylene; and

a jacket formed around the plurality of twisted pairs, the jacket comprising foamed polyvinylidene fluoride (PVDF),

wherein the cable has a maximum temperature rating of at least 125° C.

2. The communications cable of claim 1 , wherein the cable satisfies electrical performance requirements of a Category 6 or Category 6A cabling standard.

3. The communications cable of claim 1 , wherein each conductor has a diameter of at least 0.0240 inches.

4. The communications cable of claim 1 , wherein the cable can transmit a current of at least 0.9 amps at 125° C. for at least ten years.

5. The communications cable of claim 1 , wherein the PVDF is foamed at a rate between twenty percent and fifty percent.

6. The communications cable of claim 1 , further comprising a separator positioned between at least two of the plurality of twisted pairs.

7. The communications cable of claim 1 , further comprising a shield formed around at least one of the plurality of twisted pairs, the shield comprising electrically conductive material.

8. A communications cable, comprising:

a plurality of twisted pairs of individually insulated conductors, each conductor having a diameter of at least 0.0240 inches and insulated with a material comprising fluorinated ethylene propylene; and

a jacket formed around the plurality of twisted pairs, the jacket comprising foamed polyvinylidene fluoride (PVDF),

wherein the cable has a maximum temperature rating of at least 125° C.

9. The communications cable of claim 8 , wherein the cable satisfies electrical performance requirements of a Category 6 or Category 6A cabling standard.

10. The communications cable of claim 8 , wherein the cable can transmit a current of 0.9 amps at 125° C. for at least ten years.

11. The communications cable of claim 8 , wherein the PVDF is foamed at a rate between twenty percent and fifty percent.

12. The communications cable of claim 8 , further comprising a separator positioned between at least two of the plurality of twisted pairs.

13. The communications cable of claim 8 , further comprising a shield formed around at least one of the plurality of twisted pairs, the shield comprising electrically conductive material.

14. A communications cable, comprising:

at least one twisted pair of individually insulated conductors, each conductor insulated with a material comprising fluorinated ethylene propylene; and

a jacket formed around the at least one twisted pair, the jacket comprising foamed polyvinylidene fluoride (PVDF),

wherein the cable has a maximum temperature rating of at least 125° C.

15. The communications cable of claim 14 , wherein each conductor has a diameter of at least 0.0240 inches.

16. The communications cable of claim 14 , wherein the cable can transmit a current of 0.9 amps at 125° C. for at least ten years.

17. The communications cable of claim 14 , wherein the PVDF is foamed at a rate between twenty percent and fifty percent.

18. The communications cable of claim 1 , wherein a polymeric material utilized to form the jacket consists of PVDF.

19. The communications cable of claim 8 , wherein a polymeric material utilized to form the jacket consists of PVDF.

20. The communications cable of claim 14 , wherein a polymeric material utilized to form the jacket consists of PVDF.

Assignments (3)
CHANGE OF NAME Recorded Apr 17, 2023
From: SUPERIOR ESSEX INTERNATIONAL LP
To: SUPERIOR ESSEX INTERNATIONAL INC.
Reel/Frame 063351/0561 →
SECURITY INTEREST Recorded Oct 1, 2020
From: SUPERIOR ESSEX INTERNATIONAL LP; ESSEX BROWNELL LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 053968/0640 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2019
From: GEBS, BERNHART A; MCNUTT, CHRISTOPHER W
To: SUPERIOR ESSEX INTERNATIONAL LP
Reel/Frame 048914/0050 →