IP Library Granted Patent US 10,801,298
Granted Patent B2
US 10,801,298 · App. 16/387,985 · Granted Oct 13, 2020

Downhole tool with tethered ball

Inventors: David Hughes (Houston, TX); Evan Lloyd Davies (Houston, TX); Luis Miguel Avila (Pearland, TX)
Assignee: The WellBoss Company, LLC
E21B33/12F16K15/04E21B33/1293
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Quick Facts
Patent No.
US 10,801,298
App. No.
16/387,985
Granted
Oct 13, 2020
Kind
B2
Abstract

A downhole tool having a mandrel, a first slip, a second slip, a lower sleeve, and a tethered ball assembly. The mandrel includes a proximate end; a distal end; a bore having a ball seat associated therewith; and an outer surface. The first slip is disposed around the mandrel. The second slip is disposed around the mandrel. The lower sleeve is proximate to the first slip, and engaged with the outer surface at the distal end. The tethered ball assembly includes a ball; a drag; and at least one tether coupled between the ball and the drag.

Claims (56)

1. A downhole tool comprising:

a mandrel configured with a bore and a ball seat;

a tethered ball assembly comprising:

a ball;

a spherical drag;

at least one tether directly connected the ball and the spherical drag; and

a retainer,

wherein the retainer is coupled to the downhole tool in a manner whereby the ball is free to move off the ball seat only so far as the tether permits.

2. The downhole tool of claim 1 , wherein a second tether is directly connected between the retainer and the spherical drag.

3. The downhole tool of claim 2 , wherein upon impart of a hydraulic force against the spherical drag, the spherical drag moves from a first position to a second position, wherein the first position coincides with the ball removed from the ball seat, and the second position coincides with the ball engaged with the ball seat.

4. The downhole tool of claim 2 , wherein the downhole tool is a frac plug.

5. The downhole tool of claim 4 , wherein at least one component of the downhole tool is made of a reactive material.

6. The downhole tool of claim 4 , wherein at least one component of the tethered ball assembly is made of a reactive material.

7. A downhole tool comprising:

a mandrel comprising:

a proximate end;

a distal end;

a bore having a ball seat associated therewith; and

an outer surface;

a first slip disposed around the mandrel;

a second slip disposed around the mandrel;

a lower sleeve proximate to the first slip, and engaged with the outer surface at the distal end;

a tethered ball assembly comprising:

a ball;

a spherical drag;

a retainer;

at least one tether coupled between the ball and the drag; and

a second tether is coupled between the retainer and the spherical drag.

8. The downhole tool of claim 7 , wherein upon impart of a hydraulic force against the drag, the drag moves from a first position to a second position, wherein the first position coincides with the ball removed from the ball seat, and the second position coincides with the ball engaged with the ball seat.

9. The downhole tool of claim 7 , wherein the mandrel is made of filament wound material, wherein the lower sleeve is threadingly engaged with the outer surface, wherein the first slip and the second slip comprise a one-piece configuration, wherein the retainer is coupled to the downhole tool in a manner whereby the ball is free to move off the ball seat only so far as the at least one tether permits.

10. The downhole tool of claim 9 , wherein the downhole tool is a frac plug.

11. The downhole tool of claim 10 , wherein at least one component of the downhole tool is made of a reactive material.

12. The downhole tool of claim 10 , wherein at least one component of the tethered ball assembly is made of a reactive material.

13. A method of using a downhole tool, the method comprising:

running the downhole tool to a desired location within a tubular disposed within a subterranean formation;

seating at least a portion of a tethered ball assembly against a ball seat of the downhole tool, the tether ball assembly having:

a ball;

a spherical drag; and

a tether coupled between the ball and the drag,

wherein upon impart of a hydraulic force against the spherical drag, the drag moves from a first position to a second position, and wherein the second position coincides with seating step.

14. The method of claim 13 , wherein the tethered ball assembly is maintained with the downhole tool during the running step.

15. The method of claim 13 , the method further comprising:

setting the downhole tool;

after setting, disconnecting the downhole tool from a workstring; and

after disconnecting, flowing the tethered ball assembly from a surface facility to the downhole tool.

16. A downhole tool comprising:

a mandrel configured with a bore and a ball seat;

a tethered ball assembly comprising:

a ball;

a movable drag;

a retainer,

at least one pliable tether portion coupled between the ball and the spherical drag; and

a second pliable tether portion coupled directly between the retainer and the spherical drag,

wherein upon impart of a hydraulic force against the movable drag, the movable drag moves from a first position to a second position, wherein the first position coincides with the ball removed from the ball seat, and the second position coincides with the ball engaged with the ball seat, wherein the retainer is coupled to the downhole tool in a manner whereby the ball is free to move off the ball seat only so far as the at least one pliable tether portion and the second pliable tether portion permits.

17. The downhole tool of claim 16 , wherein the downhole tool is a frac plug.

18. The downhole tool of claim 16 , wherein at least one component of the downhole tool is made of a reactive material.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2019
From: HUGHES, DAVID; DAVIES, EVAN LLOYD; AVILA, LUIS MIGUEL
To: DOWNHOLE TECHNOLOGY, LLC
Reel/Frame 050924/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2019
From: HUGHES, DAVID; DAVIES, EVAN LLOYD; AVILA, LUIS MIGUEL
To: THE WELLBOSS COMPANY, LLC
Reel/Frame 050924/0156 →
CHANGE OF NAME Recorded Nov 5, 2019
From: DOWNHOLE TECHNOLOGY, LLC
To: THE WELLBOSS COMPANY, LLC
Reel/Frame 050924/0163 →
Continuity (2)
Provisional Application 62661228 · Apr 23, 2018
Related Publication 20190323314A1 · Oct 24, 2019