Internal cooling passages for rotating cutting tools
A cutting tool comprising a tool body comprising a shank and a cutter opposite the shank, the body defining a length from a shank end to an end face opposite the shank end, a central axis extends along the length of the body; at least one tooth having a cutting edge, the cutting edge extending along the tooth from the shank to the end face; a flute formed adjacent the at least one tooth; at least one cooling channel formed in the tooth proximate the at least one cutting edge, the at least one cooling channel having an elongated cross sectional shape with an elliptical portion and a circular portion opposite the elliptical portion, wherein the elliptical portion is located proximate the cutting edge.
1. A cutting tool comprising:
a tool body comprising a shank and a cutter opposite said shank, said tool body defining a length from a shank end to an end face opposite said shank end, a central axis extends along said length of said body;
at least one tooth having a cutting edge, said cutting edge extending along said tooth from said shank to said end face;
a flute formed adjacent said at least one tooth; and
at least one cooling channel formed in said tooth proximate said at least one cutting edge, said at least one cooling channel having an elongated cross sectional shape with an elliptical portion and a circular portion opposite said elliptical portion, wherein said elliptical portion is located proximate said cutting edge; wherein said at least one cooling channel comprises a major axis aligned with a direction of resultant cutting force of said cutting edge.
2. The cutting tool according to claim 1 , wherein said elongated cross sectional shape is configured to rout a liquid coolant toward said elliptical portion proximate said cutting edge from said circular portion.
3. The cutting tool according to claim 2 , wherein said at least one cooling channel is configured such that a centrifugal force propels said liquid coolant into said elliptical portion.
4. The cutting tool according to claim 3 , wherein said centrifugal force is aligned tangential to a flow direction of said liquid coolant within said at least one cooling channel.
5. The cutting tool according to claim 1 , wherein said elongated cross sectional shape of said at least one cooling channel is configured to maintain a liquid coolant within a nucleate boiling region.
6. The cutting tool according to claim 1 , wherein said elongated cross sectional shape of said at least one cooling channel is configured to force a liquid coolant toward a hottest portion of said tooth proximate said cutting edge.
7. The cutting tool according to claim 6 , wherein said liquid coolant is selected from the group consisting of water, nitrogen, carbon dioxide, and ammonia.
8. The cutting tool according to claim 1 , wherein said at least one cooling channel extends through said body from said shank end to said end face.
9. The cutting tool according to claim 1 , wherein said at least one cooling channel extends to a cooling channel outlet at said end face.
10. The cutting tool according to claim 9 , wherein said at least one cooling channel is configured as an open system, such that said coolant exits said cooling channel outlet.
11. The cutting tool according to claim 9 , wherein said at least one cooling channel is configured as a closed system, such that said coolant is supplied from said shank end proximate to said end face and returns to said shank end within said tool body.
12. The cutting tool according to claim 11 , wherein said tool body comprises a central return cooling channel configured to carry coolant from said end face to said shank end.
13. The cutting tool according to claim 1 , wherein said elongated cross sectional shape and location is configured to rout a liquid coolant toward said elliptical portion proximate said cutting edge in which said coolant has vaporized.
14. A process for cooling a cutting tool comprising:
providing a tool body comprising a shank with a shank end and a cutter opposite said shank, said cutter defining an end face;
at least one tooth having a cutting edge, said cutting edge extending along said tooth from said shank to said end face;
at least one cooling channel formed in said tooth proximate said at least one cutting edge, said at least one cooling channel having an elongated cross sectional shape with an elliptical portion and a circular portion opposite said elliptical portion, wherein said elliptical portion is located proximate said cutting edge;
flowing a liquid coolant through said at least one cooling channel; and
routing said liquid coolant within said elongated cross sectional shape from said circular portion toward said elliptical portion proximate said cutting edge.
15. The process of claim 14 , further comprising:
propelling said liquid coolant with a centrifugal force into said elliptical portion of said at least one cooling channel.
16. The process of claim 15 , wherein said centrifugal force is aligned tangential to a flow direction of said liquid coolant within said at least one cooling channel.
17. The process of claim 14 , further comprising:
maintaining said a liquid coolant within a nucleate boiling region by use of said elongated cross sectional shape of said at least one cooling channel.
18. The process of claim 14 , further comprising:
forcing a liquid coolant toward a hottest portion of said tooth by employing said elongated cross sectional shape of said at least one cooling channel.
19. The process of claim 18 , further comprising:
routing said liquid coolant toward said elliptical portion in which said coolant has vaporized by locating said elongated cross sectional shape proximate said cutting edge.